Welcome to IPC's collection of technical papers presented at conferences since 2002. You can search by author, title and keyword. You can also search for keywords and topics in the Tag field. Access to the papers is reserved for IPC members.

Printing of Solder Paste – A Quality Assurance Methodology

Solder paste printing is known to be one of the most difficult processes to quality assure in electronic manufacturing. The challenge increases as the technology development moves toward a mix .. read more
Author(s)
Lars Bruno,Tord Johnson
Event
IPC APEX EXPO 2014

Jetting Strategies for mBGAs a question of give and take...

The demands on volume delivery and positioning accuracy for solder paste deposits are increasing as the size and complexity of circuits continue to develop in the electronics industry. Accordin .. read more
Author(s)
Gustaf Mårtensson,Petter Svensson,Thomas Kurian
Event
IPC APEX EXPO 2014

Implementing Embedded Component from Concept-To-Manufacturing

The utilization of embedded components has increased across many applications in various industries,and with rapid emergence of technologies and the need to secure IP,new methodologies are bein .. read more
Author(s)
Humair Mandavia
Event
IPC APEX EXPO 2014

Embedded Components: A Comparative Analysis of Reliability Part II

In light of new process and product technologies in the field of embedded components,questions arise with respect to advantages and potential disadvantages to standard SMT component placement w .. read more
Author(s)
Guenther Mayr
Event
IPC APEX EXPO 2014

Reliability of Embedded Planar Capacitors: A Review

Embedded capacitors offer board designers the ability to address the demands of high switching speeds and high I/O count packages while stemming the proliferation of minute decoupling capacitor .. read more
Author(s)
Michael H. Azarian
Event
IPC APEX EXPO 2014

Tin Whisker Risk Management by Conformal Coating

The objective of this study is to evaluate conformal coatings for mitigation of tin whisker growth. The conformal coatings chosen for the experiment are acrylic,polyurethane and parylene. The c .. read more
Author(s)
Linda Woody,William Fox
Event
IPC APEX EXPO 2014

Testing Printed Circuit Boards for Creep Corrosion in Flowers of Sulfur Chamber

The iNEMI technical subcommittee on creep corrosion is developing a flowers-of-sulfur (FOS) based qualification test for creep corrosion on printed-circuit boards (PCBs). The test setup consist .. read more
Author(s)
Haley Fu,Prabjit Singh,Levi Campbell,Jing Zhang,Wallace Ables,Dem Lee,Jeffrey Lee,Jane Li,Solomon Zhang,Simon Lee
Event
IPC APEX EXPO 2014

Effectiveness of Conformal Coat to Prevent Corrosion of Nickel-palladium-gold-finished Terminals

Nickel-palladium-gold-finished terminals are susceptible to creep corrosion. Excessive creep corrosion can result in device failure due to insulation resistance loss between adjacent terminals. .. read more
Author(s)
Michael Osterman
Event
IPC APEX EXPO 2014

The Effect of Radiation Losses on High Frequency PCB Performance

This paper is an extension of an IPC paper [1] presented last year which addressed microwave insertion loss of common PCB transmission line circuits. Insertion loss of these circuits is made up .. read more
Author(s)
John Coonrod
Event
IPC APEX EXPO 2014

Insertion Loss Reduction through Non-Roughening Inner-Layer Surface Treatments

As channel speeds approach 25 Gbps,near the expected maximum bandwidth for traditional copper-based PCBs,every available tool to minimize total insertion loss in the board material system will .. read more
Author(s)
Scott Hinaga
Event
IPC APEX EXPO 2014

Solder Paste Stencil Design for Optimal QFN Yield and Reliability

The use of bottom terminated components (BTC) has become widespread,specifically the use of Quad Flat No-lead (QFN) packages. The small outline and low height of this package type,improved elec .. read more
Author(s)
B. Gumpert
Event
IPC APEX EXPO 2014

Reliability Study of Bottom Terminated Components

Bottom terminated components (BTC) are leadless components where terminations are protectively plated on the underside of the package. They are all slightly different and have different names,s .. read more
Author(s)
Jennifer Nguyen,Hector Marin,David Geiger,Anwar Mohammed,Murad Kurwa
Event
IPC APEX EXPO 2014

AXI Applications with BTC and Connectors in Flextronics

Bottom Termination surface mount Components (BTC) are extremely popular because of their low cost,low stand-off height and excellent thermal and electrical properties. In this manufacturing are .. read more
Author(s)
KH Ooi,Ivan Khaw,Zhen (Jane) Feng,Ph. D.,David Geiger,Murad Kurwa
Event
IPC APEX EXPO 2014

Color Logical Analysis Approach for LED Testing in Manufacturing

Complexity of test development for LED test and long LED test execution time in production are big challenges faced by the PCB manufacturing industry. This paper introduces a parallel multi-cha .. read more
Author(s)
Zhi-Min Shi,Yang Hua
Event
IPC APEX EXPO 2014

Reduce Design Time and Product Lifecycle Costs with Functional Blocks Common to Designs and Test Fixtures

This paper proposes an integrated design and test strategy which uses functional design blocks common to both designs and test fixtures,with the aim of saving time and money. Benefits of this s .. read more
Author(s)
Stephen Golemme
Event
IPC APEX EXPO 2014

SJIT,Solder Joint Integrity Test,To Find Latent Defects in Printed Wiring Board

To find defects of solder joint in printed wiring board assembly,quite a few test methods have been developed so far. Capacitance method and IEEE 1149.1 or boundary scan method are often used t .. read more
Author(s)
Hiroshi YAMAZAKI
Event
IPC APEX EXPO 2014

The use of an available Color Sensor for Burn-In of LED Products

In today’s world it is important that a product has sufficient accreditation that it can be enter many different market places. While accreditation can be a costly process,it is prudent to know .. read more
Author(s)
Tom Melly
Event
IPC APEX EXPO 2014

Current and Emerging Gaps in Standards for Semiconductor Assembly Materials in the Era of 2.5D and 3D Dimensional Devices

What’s the Future of Interposers for Semiconductor IC Packaging? .. read more
Author(s)
Andy C. Mackie
Event
IPC APEX EXPO 2014

Packaging Materials for 2.5/3D

Author(s)
Brian Schmaltz
Event
IPC APEX EXPO 2014

Test

Author(s)
Test
Event
IPC APEX EXPO 2013

Methodology to Predict Mechanical Strength and Pad Cratering Failures under BGA Pads on Printed Circuit Boards

In the past few years,several papers,test methods and methodologies have been developed to estimate pad cratering under Ball Grid Array (BGA) pads in Printed Circuit Board Assemblies (PCBAs). .. read more
Author(s)
Mudasir Ahmad,Qiang (Johnson) Wang,Weidong Xie
Event
IPC APEX EXPO 2013

Double Reflow-Induced Interfacial Failures in Pb-free Ball Grid Array Solder Joints

Assembly defects can effectively shorten reliability lifetimes in addition to lowering manufacturing yields or creating premature service failures. This paper describes and characterizes an unu .. read more
Author(s)
George Wenger,Richard Coyle,Jon Goodbread,Andrew Giamis
Event
IPC APEX EXPO 2013

Rework and Reliability of High I/O Column Grid Array Assemblies

Commercial-off-the-shelf column grid array packaging (COTS CGA) technologies in high reliability versions are now being considered for use in a number of National Aeronautics and Space Administ .. read more
Author(s)
Reza Ghaffarian
Event
IPC APEX EXPO 2013

Advanced Rework Technology and Processes for Next Generation Large Area Arrays,01005,PoP and QFN Devices

BGA Rework is now largely mature,although new supplemental processes that provide improved process control such as Solder Paste Dipping and Non-Contact Site Cleaning can now be integrated into .. read more
Author(s)
Brian Czaplicki
Event
IPC APEX EXPO 2013

EOS Exposure of Components in Soldering Process

This paper examines the nature; the consequences and the mitigation of electrical overstress (EOS) caused by electromagnetic interference (EMI),or electrical noise,on power lines and ground in .. read more
Author(s)
Vladimir Kraz
Event
IPC APEX EXPO 2013

Cleaning Of Assembled PCBs A Crucial Way of Enhancing Product Reliability and Avoiding Problems in the Field

Over the last years more and more International newspapers reported in Europe / USA and Japan: “Tunnel train got stuck under the Channel – thousands of people stranded “Recall of thousands of c .. read more
Author(s)
Wilfried Clemens
Event
IPC APEX EXPO 2013

High Reliability and Low Variability Results with Benchtop PCB Cleaning

The purpose of this study is to determine whether or not aerosol benchtop cleaning can consistently and reliably clean reworked boards. Different variables that play a role in the effectiveness .. read more
Author(s)
Lindsey Shehan
Event
IPC APEX EXPO 2013

In Situ Recycling of Cleaning and Rinsing Fluids to Meet Lean & Green Cleaning Process Targets

Recycling cleaning and rinsing fluids in the manufacturing process is becoming very popular for many reasons. Competitiveness is the key issue as the electronics industry ages. In our golden ye .. read more
Author(s)
Steve Stach
Event
IPC APEX EXPO 2013

Predicting the Lifetime of the PCB - From Experiment to Simulation

Two major drivers in electronic industry are electrical and mechanical miniaturization. Both induce major changes in the material selection as well as in the design. Nevertheless,the mechanical .. read more
Author(s)
Markus Leitgeb,Peter Fuchs
Event
IPC APEX EXPO 2013

Assembly Process Feasibility of Low/No Silver Alloy Solder Paste Materials

Sn3.0Ag0.5Cu (SAC305) is the most popular near eutectic lead-free alloy used in the manufacturing processes. Over the last several years,the price of silver has dramatically increased driving a .. read more
Author(s)
Jennifer Nguyen,Ranilo Aranda,David Geiger,Murad Kurwa
Event
IPC APEX EXPO 2013

Manufacturability and Reliability Screening of Lower Melting Point Pb-Free Alloys Containing Bi

This paper is the first of two papers discussing the Celestica/Honeywell Lower Melt Alloy program. The program explores the manufacturability and reliability for Pb-freethree Bi-containing allo .. read more
Author(s)
Polina Snugovsky,Eva Kosiba,Jeffrey Kennedy,Zohreh Bagheri,Marianne Romansky,Michael Robinson,Joseph M. Juarez Jr.,Joel Heebink
Event
IPC APEX EXPO 2013

Taking the LED Pick and Place Challenge

For the past few years there has been a shift in the Lighting Industry that has carried over to the surface mount technology assembly line. What is this shift you may ask? Well it is the LED re .. read more
Author(s)
Joshua J. Markle
Event
IPC APEX EXPO 2013

MICROSYSTEMS ENABLED PV

Microsystems Enabled PV: •Technology benefits •Process flow/assembly examples •Cost analysis •From R&D to commercialization •3DIC/hybrid assembly and new functionality .. read more
Author(s)
Murat Okandan,Jim Adriance
Event
IPC APEX EXPO 2013

Low Temperature Alloy Development for Electronics Assembly

New Low Temp. Alloys were developed,through elemental additions,to improve mechanical strength,fatigue life and drop shock resistance. •Effect of these elemental additions on the new alloys was .. read more
Author(s)
Ribas Morgana,Chegudi Sujatha,Kumar Anil,Pandher Ranjit,Mukherjee Sutapa,Sarkar Siuli,Raut Rahul,Singh Bawa
Event
IPC APEX EXPO 2013

PCB Surface Finishes for Low Temperature Solder Processing

Low temp solders are a viable solution and their performance can be enhance thought final finish selection. Initial data suggest that an organic metal final finish in combination with a low tem .. read more
Author(s)
Joseph Renda
Event
IPC APEX EXPO 2013

Low Temperature SMT Process Implementation

Low Temperature Conversion •Substantial cost savings over regular processes •Savings can outweigh paste cost differences •Can be mechanically stronger if done right •Involves more than just cha .. read more
Author(s)
Mitch Holtzer
Event
IPC APEX EXPO 2013

Jet Printing of Low Temperature Solder Paste

•Jet printing introduction •Industry challenges •Jet printing low temperature paste –Collaboration Alpha-MYDATA –Rheology –Results •Low temperature paste offers a production solution for advanc .. read more
Author(s)
Gustaf Mårtensson
Event
IPC APEX EXPO 2013

Effect of BGA Reballing and its Influence on Ball Shear Strength

As more components are becoming lead free and not available in the tin lead alloy,there is an industry wide interest when it comes to the reballing and the subsequent effects it has on the stre .. read more
Author(s)
S. Manian Ramkumar,Andrew J. Daya,Daniel B. Lewanda,Scott Rushia
Event
IPC APEX EXPO 2013

Automating the Rework Process: Technology Advancement Replaces Manual Method

Automated Optical Rework (AOR) is a new method of reworking shorts by using a fully automated fine laser beam to ablate any excess copper in fine-line PCB patterns. This includes shorts,protrus .. read more
Author(s)
Bert Kelley
Event
IPC APEX EXPO 2013

Advanced Through-Hole Rework of Thermally Challenging Components/Assemblies: An Evolutionary Process

Although the vast majority of electronic equipment has made the transition to lead-free without significant issue,some market segments still utilize tin-lead solder. The European Union’s RoHS l .. read more
Author(s)
Brian Czaplicki
Event
IPC APEX EXPO 2013

The Evolution of ICT: PCB Technologies,Test Philosophies,and Manufacturing Business Models Are Driving In-Circuit Test Evolution and Innovations

Many manufacturers employ one or more In-Circuit Test (ICT) systems in their PCB manufacturing facilities to help them detect manufacturing process and component defects. These “bed-of-nails” e .. read more
Author(s)
Alan J. Albee
Event
IPC APEX EXPO 2013

Improving Product Reliability through HALT and HASS Testing of Electronics and PCB’s

HALT & HASS technology uses a combination of accelerated stresses to expose product flaws early in the design and manufacturing stages (often at board level),improving product reliability and c .. read more
Author(s)
Mark R. Chrusciel
Event
IPC APEX EXPO 2013

Mechanical Reliability – A New Method to Forecast Drop Shock Performance

In light of the recent technological trends within PCB manufacturing industry,there is an increasing degree of interest in understanding the influence factors of mechanical stress on the durabi .. read more
Author(s)
Ronald Frosch,Guenther Mayr,Manfred Riedler
Event
IPC APEX EXPO 2013

Evaluation and Characterization of Molded flip-chip BGA Package for 28nm FPGA Applications

As the FPGA device technology migrates to 28nm technology node and high performance applications,selecting the right package to meet the customer usability requirements and to achieve product r .. read more
Author(s)
Ganesh Sure,MJ Lee,Sam Lau,Miguel Jimarez,Corey Reichman,Jesse Galloway,Sasanka Kanuparthi,Jae Yun Kim,Joon Dong Kim,Robert Darveaux
Event
IPC APEX EXPO 2013

Material Selection and Parameter Optimization for Reliable TMV Pop Assembly

The successful integration of package-on-package (PoP) stacking utilizing through mold via (TMV) technology hinges on a robust assembly process. In this study,seven dip materials were investiga .. read more
Author(s)
Brian Roggeman,David Vicari,Lee Smith,Ahmer Syed
Event
IPC APEX EXPO 2013

Failure Modes in Wire bonded and Flip Chip Packages

The growth of portable and wireless products is driving the miniaturization of packages resulting in the development of many types of thin form factor packages and cost effective assembly proce .. read more
Author(s)
Mumtaz Y. Bora
Event
IPC APEX EXPO 2013

JEITA’s Standardization Activity of 2nd Generation Lead-Free Solder Paste

1.Obtain suggestions from the solder manufactures Low-Ag SAC Paste •Increase in reflow temp •Impact on thermal fatigue and wetting Sn-Bi low-temp Paste •Impact on shock strength •Creep fatigue .. read more
Author(s)
Koji Serizawa
Event
IPC APEX EXPO 2013

Influence of Microstructure on Mechanical Behavior of Bi-Containing Pb-Free Solders

SAC-Bi and Sn-Ag-Bi alloys have demonstrated superior performance in thermal cycling reliability tests of printed circuit boards,such as the National Center for Manufacturing Sciences programs .. read more
Author(s)
David B. Witkin
Event
IPC APEX EXPO 2013

Grain Refinement for Improved Lead-Free Solder Joint Reliability

The very small solder joints that now account for an increasing proportion of the connections on which modern electronics depends are typically made up of only a few grains,sometimes only a sin .. read more
Author(s)
K. Sweatman,S. D. McDonald,M. Whitewick,T. Nishimura,K. Nogita
Event
IPC APEX EXPO 2013