Printing of Solder Paste – A Quality Assurance Methodology
Solder paste printing is known to be one of the most difficult processes to quality assure in electronic manufacturing. The challenge increases as the technology development moves toward a mix
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Event
IPC APEX EXPO 2014
Jetting Strategies for mBGAs a question of give and take...
The demands on volume delivery and positioning accuracy for solder paste deposits are increasing as the size and complexity of circuits continue to develop in the electronics industry. Accordin
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Event
IPC APEX EXPO 2014
Implementing Embedded Component from Concept-To-Manufacturing
The utilization of embedded components has increased across many applications in various industries,and with rapid emergence of technologies and the need to secure IP,new methodologies are bein
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Event
IPC APEX EXPO 2014
Embedded Components: A Comparative Analysis of Reliability Part II
In light of new process and product technologies in the field of embedded components,questions arise with respect to advantages and potential disadvantages to standard SMT component placement w
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Event
IPC APEX EXPO 2014
Reliability of Embedded Planar Capacitors: A Review
Embedded capacitors offer board designers the ability to address the demands of high switching speeds and high I/O count packages while stemming the proliferation of minute decoupling capacitor
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Event
IPC APEX EXPO 2014
Tin Whisker Risk Management by Conformal Coating
The objective of this study is to evaluate conformal coatings for mitigation of tin whisker growth. The conformal coatings chosen for the experiment are acrylic,polyurethane and parylene. The c
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Event
IPC APEX EXPO 2014
Testing Printed Circuit Boards for Creep Corrosion in Flowers of Sulfur Chamber
The iNEMI technical subcommittee on creep corrosion is developing a flowers-of-sulfur (FOS) based qualification test for creep corrosion on printed-circuit boards (PCBs). The test setup consist
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Event
IPC APEX EXPO 2014
Effectiveness of Conformal Coat to Prevent Corrosion of Nickel-palladium-gold-finished Terminals
Nickel-palladium-gold-finished terminals are susceptible to creep corrosion. Excessive creep corrosion can result in device failure due to insulation resistance loss between adjacent terminals.
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Event
IPC APEX EXPO 2014
The Effect of Radiation Losses on High Frequency PCB Performance
This paper is an extension of an IPC paper [1] presented last year which addressed microwave insertion loss of common PCB transmission line circuits. Insertion loss of these circuits is made up
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Event
IPC APEX EXPO 2014
Insertion Loss Reduction through Non-Roughening Inner-Layer Surface Treatments
As channel speeds approach 25 Gbps,near the expected maximum bandwidth for traditional copper-based PCBs,every available tool to minimize total insertion loss in the board material system will
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Event
IPC APEX EXPO 2014
Solder Paste Stencil Design for Optimal QFN Yield and Reliability
The use of bottom terminated components (BTC) has become widespread,specifically the use of Quad Flat No-lead (QFN) packages. The small outline and low height of this package type,improved elec
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Event
IPC APEX EXPO 2014
Reliability Study of Bottom Terminated Components
Bottom terminated components (BTC) are leadless components where terminations are protectively plated on the underside of the package. They are all slightly different and have different names,s
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Event
IPC APEX EXPO 2014
AXI Applications with BTC and Connectors in Flextronics
Bottom Termination surface mount Components (BTC) are extremely popular because of their low cost,low stand-off height and excellent thermal and electrical properties. In this manufacturing are
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Event
IPC APEX EXPO 2014
Color Logical Analysis Approach for LED Testing in Manufacturing
Complexity of test development for LED test and long LED test execution time in production are big challenges faced by the PCB manufacturing industry. This paper introduces a parallel multi-cha
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Event
IPC APEX EXPO 2014
Reduce Design Time and Product Lifecycle Costs with Functional Blocks Common to Designs and Test Fixtures
This paper proposes an integrated design and test strategy which uses functional design blocks common to both designs and test fixtures,with the aim of saving time and money. Benefits of this s
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Event
IPC APEX EXPO 2014
SJIT,Solder Joint Integrity Test,To Find Latent Defects in Printed Wiring Board
To find defects of solder joint in printed wiring board assembly,quite a few test methods have been developed so far.
Capacitance method and IEEE 1149.1 or boundary scan method are often used t
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Event
IPC APEX EXPO 2014
The use of an available Color Sensor for Burn-In of LED Products
In today’s world it is important that a product has sufficient accreditation that it can be enter many different market places. While accreditation can be a costly process,it is prudent to know
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Event
IPC APEX EXPO 2014
Current and Emerging Gaps in Standards for Semiconductor Assembly Materials in the Era of 2.5D and 3D Dimensional Devices
What’s the Future of Interposers for Semiconductor IC Packaging?
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Event
IPC APEX EXPO 2014
Packaging Materials for 2.5/3D
Event
IPC APEX EXPO 2014
The Role and Future of 2.5D IC Integration
Event
IPC APEX EXPO 2014
Methodology to Predict Mechanical Strength and Pad Cratering Failures under BGA Pads on Printed Circuit Boards
In the past few years,several papers,test methods and methodologies have been developed to estimate pad cratering under Ball Grid Array (BGA) pads in Printed Circuit Board Assemblies (PCBAs).
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Event
IPC APEX EXPO 2013
Double Reflow-Induced Interfacial Failures in Pb-free Ball Grid Array Solder Joints
Assembly defects can effectively shorten reliability lifetimes in addition to lowering manufacturing yields or creating premature service failures. This paper describes and characterizes an unu
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Event
IPC APEX EXPO 2013
Rework and Reliability of High I/O Column Grid Array Assemblies
Commercial-off-the-shelf column grid array packaging (COTS CGA) technologies in high reliability versions are now being considered for use in a number of National Aeronautics and Space Administ
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Event
IPC APEX EXPO 2013
Advanced Rework Technology and Processes for Next Generation Large Area Arrays,01005,PoP and QFN Devices
BGA Rework is now largely mature,although new supplemental processes that provide improved process control such as
Solder Paste Dipping and Non-Contact Site Cleaning can now be integrated into
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Event
IPC APEX EXPO 2013
EOS Exposure of Components in Soldering Process
This paper examines the nature; the consequences and the mitigation of electrical overstress (EOS) caused by electromagnetic interference (EMI),or electrical noise,on power lines and ground in
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Event
IPC APEX EXPO 2013
Cleaning Of Assembled PCBs A Crucial Way of Enhancing Product Reliability and Avoiding Problems in the Field
Over the last years more and more International newspapers reported in Europe / USA and Japan: “Tunnel train got stuck under the Channel – thousands of people stranded “Recall of thousands of c
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Event
IPC APEX EXPO 2013
High Reliability and Low Variability Results with Benchtop PCB Cleaning
The purpose of this study is to determine whether or not aerosol benchtop cleaning can consistently and reliably clean reworked boards. Different variables that play a role in the effectiveness
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Event
IPC APEX EXPO 2013
In Situ Recycling of Cleaning and Rinsing Fluids to Meet Lean & Green Cleaning Process Targets
Recycling cleaning and rinsing fluids in the manufacturing process is becoming very popular for many reasons. Competitiveness is the key issue as the electronics industry ages. In our golden ye
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Event
IPC APEX EXPO 2013
Predicting the Lifetime of the PCB - From Experiment to Simulation
Two major drivers in electronic industry are electrical and mechanical miniaturization. Both induce major changes in the material selection as well as in the design. Nevertheless,the mechanical
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Event
IPC APEX EXPO 2013
Assembly Process Feasibility of Low/No Silver Alloy Solder Paste Materials
Sn3.0Ag0.5Cu (SAC305) is the most popular near eutectic lead-free alloy used in the manufacturing processes. Over the last several years,the price of silver has dramatically increased driving a
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Event
IPC APEX EXPO 2013
Manufacturability and Reliability Screening of Lower Melting Point Pb-Free Alloys Containing Bi
This paper is the first of two papers discussing the Celestica/Honeywell Lower Melt Alloy program. The program explores the manufacturability and reliability for Pb-freethree Bi-containing allo
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Event
IPC APEX EXPO 2013
Taking the LED Pick and Place Challenge
For the past few years there has been a shift in the Lighting Industry that has carried over to the surface mount technology assembly line. What is this shift you may ask? Well it is the LED re
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Event
IPC APEX EXPO 2013
MICROSYSTEMS ENABLED PV
Microsystems Enabled PV:
•Technology benefits
•Process flow/assembly examples
•Cost analysis
•From R&D to commercialization
•3DIC/hybrid assembly and new functionality
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Event
IPC APEX EXPO 2013
Low Temperature Alloy Development for Electronics Assembly
New Low Temp. Alloys were developed,through elemental additions,to improve mechanical strength,fatigue life and drop shock resistance.
•Effect of these elemental additions on the new alloys was
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Event
IPC APEX EXPO 2013
PCB Surface Finishes for Low Temperature Solder Processing
Low temp solders are a viable solution and their
performance can be enhance thought final finish
selection.
Initial data suggest that an organic metal final finish
in combination with a low tem
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Event
IPC APEX EXPO 2013
Low Temperature SMT Process Implementation
Low Temperature Conversion
•Substantial cost savings over regular processes
•Savings can outweigh paste cost differences
•Can be mechanically stronger if done right
•Involves more than just cha
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Event
IPC APEX EXPO 2013
Jet Printing of Low Temperature Solder Paste
•Jet printing introduction
•Industry challenges
•Jet printing low temperature paste
–Collaboration Alpha-MYDATA
–Rheology
–Results
•Low temperature paste offers a production solution for advanc
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Event
IPC APEX EXPO 2013
Effect of BGA Reballing and its Influence on Ball Shear Strength
As more components are becoming lead free and not available in the tin lead alloy,there is an industry wide interest when it comes to the reballing and the subsequent effects it has on the stre
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Event
IPC APEX EXPO 2013
Automating the Rework Process: Technology Advancement Replaces Manual Method
Automated Optical Rework (AOR) is a new method of reworking shorts by using a fully automated fine laser beam to ablate
any excess copper in fine-line PCB patterns. This includes shorts,protrus
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Event
IPC APEX EXPO 2013
Advanced Through-Hole Rework of Thermally Challenging Components/Assemblies: An Evolutionary Process
Although the vast majority of electronic equipment has made the transition to lead-free without significant issue,some market segments still utilize tin-lead solder. The European Union’s RoHS l
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Event
IPC APEX EXPO 2013
The Evolution of ICT: PCB Technologies,Test Philosophies,and Manufacturing Business Models Are Driving In-Circuit Test Evolution and Innovations
Many manufacturers employ one or more In-Circuit Test (ICT) systems in their PCB manufacturing facilities to help them detect manufacturing process and component defects. These “bed-of-nails” e
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Event
IPC APEX EXPO 2013
Improving Product Reliability through HALT and HASS Testing of Electronics and PCB’s
HALT & HASS technology uses a combination of accelerated stresses to expose product flaws early in the design and manufacturing stages (often at board level),improving product reliability and c
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Event
IPC APEX EXPO 2013
Mechanical Reliability – A New Method to Forecast Drop Shock Performance
In light of the recent technological trends within PCB manufacturing industry,there is an increasing degree of interest in understanding the influence factors of mechanical stress on the durabi
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Event
IPC APEX EXPO 2013
Evaluation and Characterization of Molded flip-chip BGA Package for 28nm FPGA Applications
As the FPGA device technology migrates to 28nm technology node and high performance applications,selecting the right package to meet the customer usability requirements and to achieve product r
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Event
IPC APEX EXPO 2013
Material Selection and Parameter Optimization for Reliable TMV Pop Assembly
The successful integration of package-on-package (PoP) stacking utilizing through mold via (TMV) technology hinges on a robust assembly process. In this study,seven dip materials were investiga
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Event
IPC APEX EXPO 2013
Failure Modes in Wire bonded and Flip Chip Packages
The growth of portable and wireless products is driving the miniaturization of packages resulting in the development of many types of thin form factor packages and cost effective assembly proce
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Event
IPC APEX EXPO 2013
JEITA’s Standardization Activity of 2nd Generation Lead-Free Solder Paste
1.Obtain suggestions from the solder manufactures
Low-Ag SAC Paste
•Increase in reflow temp
•Impact on thermal fatigue and wetting
Sn-Bi low-temp Paste
•Impact on shock strength
•Creep fatigue
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Event
IPC APEX EXPO 2013
Influence of Microstructure on Mechanical Behavior of Bi-Containing Pb-Free Solders
SAC-Bi and Sn-Ag-Bi alloys have demonstrated superior performance in thermal cycling reliability tests of printed circuit boards,such as the National Center for Manufacturing Sciences programs
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Event
IPC APEX EXPO 2013
Grain Refinement for Improved Lead-Free Solder Joint Reliability
The very small solder joints that now account for an increasing proportion of the connections on which modern electronics depends are typically made up of only a few grains,sometimes only a sin
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Event
IPC APEX EXPO 2013