Welcome to IPC's collection of technical papers presented at conferences since 2002. You can search by author, title and keyword. You can also search for keywords and topics in the Tag field. Access to the papers is reserved for IPC members.

Development of Low Loss Adhesive Film for Multilayer PTFE Substrate

Description Fluororesins such as PTFE, which have excellent low-dielectric properties, are used as substrates for high-capacity, high-speed transmission, and their application is increasingly promising in beyond 5G and 6G society. ... read more
Author(s)
Yusuke Watase, Tetsuro Iwakura, Masaki Yamaguchi
Event
IPC APEX EXPO 2023

Hybrid Adhesion Enhancement Systems and its Quality Control for Low Loss PCB Inner Layer Bonding

Description The search for novel adhesion promoters (AP) for inner-layer bonding of printed circuit boards that meet the requirements of high-frequency applications is driving the surface treatment industry away from established technologies and toward novel solutions that use chemical compounds as the prima ... read more
Author(s)
Christopher A. Seidemann, Thomas Thomas, Philipp Haarmann, Valentina Belova-Magri, Patrick Brooks, Wonjin Cho
Event
IPC APEX EXPO 2023

A Microvia Damage Model

Description An electrical model of a thermally damaged microvia has been constructed incorporating observations from electrical test, Scanning Electron Microscopy (SEM), Transmission Electron Microscopy (TEM), and electron backscatter diffraction (EBSD)(1,2). ... read more
Author(s)
Michael N. Lovellette
Event
IPC APEX EXPO 2023

High Resolution Physical Analyses of Microvia - Target Pad Interfaces

Description Open circuit failure in microvias is an important issue for critical device reliability yet remains poorly understood. ... read more
Author(s)
Scott Sitzman, Martin Leung, Eric Frasco, Zachary Lingley, Gary Stupian, James Parke, Shawn Ashley
Event
IPC APEX EXPO 2023

Soft and Pliable Circuit Boards Made with a Novel Thermoset Polymer

Description The ongoing COVID-19 pandemic has highlighted the importance of remote healthcare for the well-being of society. On-body devices designed to detect vital signals, dispense medications, and perform other functions should be soft and conformable to maximize comfort and effectiveness. ... read more
Author(s)
Tomohiro Fukao, Andy Behr, Tomoaki Sawada, Kazuhito Miyazaki, Takatoshi Abe, Ryuji Ozeki, Nobuyuki Koyama
Event
IPC APEX EXPO 2023

Process Considerations for Defluxing Ultra-Fine Pitch Die on CoWs

Description Heterogeneous integration has become one of the most important approaches in the semiconductor technology world. The process nodes are constantly shrinking from 16nm to 5nm and lower, with CMOS component speeds continuously increasing. ... read more
Author(s)
Ravi Parthasarathy
Event
IPC APEX EXPO 2023

Temperature Behavior of FR4 Substrates when Processing During Laser Depaneling

Description The use of modern laser systems for depaneling printed circuit boards can present many advantages as well as some challenges for the production engineer compared to conventional mechanical singulation methods. ... read more
Author(s)
Patrick Stockbruegger, Stephan Schmidt
Event
IPC APEX EXPO 2023

Moving Towards Failure-free and Higher Efficient PCB Depaneling Methods with Laser Technology

Description Increasing demands on printed circuit boards require new production methods. For years, lasers were mainly used for application with the highest accuracy requirements. ... read more
Author(s)
Lars Ederleh, Javier Gonzalez
Event
IPC APEX EXPO 2023

Understanding Electroless Nickel Thickness in ENIG and ENEPIG

Description IPC-4552 and IPC-4556 are industry performance specifications for ENIG (Electroless Nickel/Immersion Gold) and ENEPIG (Electroless Nickel/Electroless Palladium/Immersion Gold) as used for the surface finishes for printed wiring boards (PWBs). ... read more
Author(s)
Robert Weber
Event
IPC APEX EXPO 2023

Solvent Free Copper Extraction

Description Cupric chloride etchants are often used in PCB fabrication. They use Cu+2 to oxidize solid copper producing two Cu+ ions.[3] During operation, the etchant is overloaded with copper ions. To control concentration, an extraction system is implemented to remove excess copper. ... read more
Author(s)
Derek Lovejoy
Event
IPC APEX EXPO 2023

Enabling KCN-Free Stabilization for Mixed Reaction Gold Electrolytes

Description In the printed circuit board (PCB) industry, the surface finish acts as both protection layer and as active enabler for a broad variety of interconnecting techniques. The deposition of gold is one of the most common processes as it is applied in Ni/Au, Ni/Pd/Au, and Pd/Au finishes. ... read more
Author(s)
Britta Schafsteller, Robert Spreemann, Dirk Tews, Gustavo Ramos
Event
IPC APEX EXPO 2023

3D Printing of Plastic Structures onto PCBs for Circuit Protection Strategies

Description This paper describes the novel use of Fused Filament Fabrication (FFF) 3D-printing technology to create plastic, positioning and retaining structures directly onto the surface of standard FR4 printed circuit boards (PCBs). ... read more
Author(s)
Stanton F. Rak
Event
IPC APEX EXPO 2023

Advanced Processes for Improving Performance of Additively Manufactured Electronics

Description Direct Digital Manufacturing (DDM) combines additive and subtractive manufacturing methods to fully fabricate Printed Circuit Structures (PCS). Harnessing the flexibility of additive methods, designers may embed electronics into functional structures. ... read more
Author(s)
Jason C. Benoit, Bryce P. Gray, Mark Kloza, Kenneth H. Church
Event
IPC APEX EXPO 2023

TCT and Cross Section Analysis of Combined Alloy and Flux Approach Towards Cost-Effective, High Reliable Solder Joints for Automotive Applications

Description High reliable lead-free alloys are suitable for high operating temperatures and longer temperature-cycling time. ... read more
Author(s)
Manu Noe Vaidya, Sebastian Fritzsche, Peter Prenosil, Katja Stenger, Stefan Gunst, Stefan Merlau
Event
IPC APEX EXPO 2023

Highly Accelerated Vibration Testing for the Evaluation of Solder Alloys in Automotive Applications

Description When evaluating solder paste for use, mechanical reliability is one feature of interest. The performance of an electronic assembly in a vehicle, for example, may hinge on a solder alloy’s resilience to vibration fatigue. ... read more
Author(s)
Kennedy Fox, Alan Plant, Paul Salerno, Kevin Martin, Anna Lifton, Karen Tellefsen
Event
IPC APEX EXPO 2023

Using Flux-Coated Solder Preforms to Repeatably Achieve Low Voiding in Power ICs: An Automotive Case Study

Description For an automotive transmission control unit (TCU) platform, the bottom ground pad of a high power low-profile quad flat package (LQFP) component soldered to the thermal pad of the PCB had a void specification limit of 25% for optimum heat dissipation. ... read more
Author(s)
Andreas Karch
Event
IPC APEX EXPO 2023

Effects of BGA Rework on Board-Level Reliability

Description The research goal was to establish a limit for the number of rework cycles for Ball Gird Arrays (BGAs) and to determine the clearance required between a BGA and its surrounding components on an assembly without impacting the overall Printed Circuit Board (PCB) and Printed Circuit Assembly (PCA) r ... read more
Author(s)
Khaw Mei Ming, Joe Smetana, Sandru Perumal, Jason Ng, Jack Tan
Event
IPC APEX EXPO 2023

Novel Automatic Repair of Populated PCBs in a Cost-Effective and Adaptive Way

Description Repair of soldered components is a constant necessity in the electronics industry. Product performance enhancement, damaged components, and exchange of wrong placed components are some of the motivations behind a repair. ... read more
Author(s)
Irving Rodríguez, Vinzenz Bissig
Event
IPC APEX EXPO 2023

Non-Destructive BGA Rework Using Infrared Heating Technology

Description During the past few years, it has become increasingly difficult to physically rework printed circuit board (PCB) assemblies. ... read more
Author(s)
Aaron Caplan
Event
IPC APEX EXPO 2023

Quality Assurance for Advanced Packaging Prototyping: Solder Paste Behavior as Key Monitoring Parameter

Description Highly reliable and high-yield prototyping in the early stages of development is crucial for innovations in next generation microelectronic systems to demonstrate the results of research. ... read more
Author(s)
M. Obst, R. Schwartz, M. Miller, K.-F. Becker, D. Shangguan, O. Hölck, M. Gross, T. Braun, C. Frederickson, M. Schneider Ramelow
Event
IPC APEX EXPO 2023

QFN Thermal Pad Design for Void Minimization

Description Different types of components with soldered bottom terminations are increasingly used in the electronics industry with the principal objective to improve heat dissipation. ... read more
Author(s)
Lars Bruno, Benny Gustafson, Yohann Morandy
Event
IPC APEX EXPO 2023

A Novel Copper Via Filling Electrolyte for Plating on IC Substrates

Description The Semi-Additive Process (SAP) is a standard process to enable very fine lines and spaces to produce highly sophisticated Integrated Circuit Substrates (ICS). ... read more
Author(s)
Mustafa Özkök, Hee-Bum Shin, Henning Hübner, Grigory Vazhenin
Event
IPC APEX EXPO 2023

Novel Surface Finish for 5G-mmWave frequency PCB Technologies- How to Achieve Optimum Signal Integrity

Description The next generation devices using high frequency of 5G to mmWave and greater has called for innovation in materials used in electronics manufacturing to realize the optimum signal integrity and performance. ... read more
Author(s)
Kunal Shah Ph.D.
Event
IPC APEX EXPO 2023

Reassessing Surface Finish Performance for Next Generation Technology

Description PCB Fabricators have long since abandoned Hot-Air Levelling, with several alternative final finishes (ImAg, ImSn, OSP, ENIG and ENEPIG) now well established as having a track record of meeting fabricators cost/performance requirements. ... read more
Author(s)
Frank Xu Ph.D., Martin Bunce, Ernie Long Ph.D., Jim Watkowski
Event
IPC APEX EXPO 2023

A High Thermal Performance Die Attaching Paste based on Hybrid Pressure-less Silver Sintering Technology for Aerospace Application

Description Aerospace and defense applications present unique challenges for material suppliers. As increasingly adoption of wide bandgap semiconductor materials and advanced diverse accessible heterogeneous integration technologies, power density of defense and aerospace devices increases rapidly. ... read more
Author(s)
Yuan Zhao, Bruno Tolla, Doug Katze, Glenda Castaneda, John Wood, Jo-Anne Wilson, David Brand
Event
IPC APEX EXPO 2023

Failure Characteristics of PCBs in Automotive EV Powertrain Applications and Solution Proposals to Improve Reliability and Robustness

Description The rapid change to and steep rise of electric vehicles (EV) results in many challenges for the design, manufacturing, testing, and the understanding of reliability and robustness for printed circuit board (PCB) in automotive powertrain applications. ... read more
Author(s)
Dr.-Ing. Walter Olbrich
Event
IPC APEX EXPO 2023

Expandable Bio-based Polymers: A Lightweight Future for Electronics Ruggedization – Immersion Study

Description “Light weighting” has become an important trend in numerous manufacturing divisions. Lightweight materials are particularly valuable in any portable device including mass transit systems, automotive systems, and portable tools. ... read more
Author(s)
Beth Turner
Event
IPC APEX EXPO 2023

Selective Solder Nozzles: Insight Into Wear Mechanisms and Future Developments

Description Selective soldering utilizes wettable metal nozzles for controlled application of solder to components. The wetting of solder to the nozzles is part of a complex mechanism that causes wear of the nozzle due to chemical interaction between the solder and the nozzle. ... read more
Author(s)
Samuel J. McMaster Ph.D, Andrew Cobley, Nigel Monk, John E. Graves
Event
IPC APEX EXPO 2023

New Soldering Technology for High and Mixed-Volume Through-Hole Pin Devices

Description Surface mount technology was developed in the 1960s and implemented on printed circuit boards in the 1980s. High-density electronic assemblies are dominated nowadays by surface mount devices. The number of through-hole components left on the assembly continuously declines. ... read more
Author(s)
Gerjan Diepstraten
Event
IPC APEX EXPO 2023

Photonic Soldering of Wafer-level Chip-scale Packaged Components on Polyethylene Terephthalate Flex Board

Description Advanced implementation of wearables and IOT applications require attachment of components on lightweight, mechanically flexible, and low-cost substrates. ... read more
Author(s)
Harry Chou Ph.D, Ara Parsekian Ph.D, Nikhil Pillai, Ian Rawson, Rudy Ghosh Ph.D, Vahid Akhavan Ph.D
Event
IPC APEX EXPO 2023

Gold Brush Plating Rework of Power Logic Circuit Card Assembly in an Aerospace Electronic Application

Description Selective electrodeposition (brush plating) was successfully used to rework a solder-contaminated, hard gold-plated copper flag connector for a circuit card assembly (CCA). ... read more
Author(s)
Kevin R. Chasse, Daniel N. Urban, John P. Dahill, and Kurt V. Delorenzo
Event
IPC APEX EXPO 2019

iNEMI General Purpose Flowers of Sulfur Corrosion Chamber

Description The iNEMI flowers of sulfur (FoS) corrosion chamber was developed to study creep corrosion on printed circuit board assemblies(PCBAs). The chamber, typically run at 50 or 60oC, has corrosive sulfur and chlorine gases along with relative humidity controlled in the 11 to 90% range. ... read more
Author(s)
Prabjit Singh, Larry Palmer, Haley Fu, Dem Lee, Jeffrey Lee, Karlos Guo, Jane Li, Chen Xu, Simon Lee and Geoffrey Tong
Event
IPC APEX EXPO 2019

Reducing Dust Deposition on Electronic Equipment by Optimizing Cooling Air Flow Patterns

Description Environmental dust accumulation on electronic equipment can impact the performance and reliability of the equipment in various ways. ... read more
Author(s)
Chen Xu, Jason Stafford*
Event
IPC APEX EXPO 2019

Electronic Board Defect Classification and Detection with Deep Learning

Description Inspection means have increasingly been incorporated into typical manufacturing of boards, substrates and/or systems. A significant number of automatic inspections rely on the analysis of images that are acquired by a multitude of means such as Optical, X-Ray, Infrared, Acoustic microscopy. ... read more
Author(s)
Dan Sebban and Nissim Matatov
Event
IPC APEX EXPO 2019

Beyond The Hype -The Digital Twin Demystified

Description Digitalization changes everything, everywhere. It is inevitable, new business drivers are forcing the Electronics industry to rethink every element of their business. Virtually every company is talking about innovation and digitalization. And a major driver is the so-called Digital Twin. ... read more
Author(s)
David Rogers
Event
IPC APEX EXPO 2019

Energy Efficient Reflow Soldering Process Using Embedded Carbon Layers

Description As the reflow soldering process is the main energy consumer in a SMT assembly line, there is a high potential for cost reduction by significantly reducing the amount of energy needed. ... read more
Author(s)
Andreas Reinhardt, Arne Neiser
Event
IPC APEX EXPO 2019

Can 150μm Pitch Flip Chip be Done on Standard SMT Lines?

Description As miniaturization trends continue in the electronics industry, System in Package (SiP) technology is gaining more and more traction. In many ways, some SiP modules are just surface mount technology in a high-density package. ... read more
Author(s)
David Geiger, Howard Osgood, Robert Pennings
Event
IPC APEX EXPO 2019

Investigating the Metric 0201 Assembly Process

Description The advance in technology and its relentless develop mentis delivering yet another surface mount assembly challenge. ... read more
Author(s)
Clive Ashmore
Event
IPC APEX EXPO 2019

Balancing Air Assisted Atomization for Improved Conformal Coating Quality

Description Polymer coating materials protect electronics from harsh environments, assuring safe and reliable performance. To reach the highest level of reliability, coatings must be selectively applied to avoid keep out zones and critical components, such as connector pins, test points, and relays. ... read more
Author(s)
Camille Sybert Tim Girvin
Event
IPC APEX EXPO 2019

Automated Conformal Coating of Circuit Card Assemblies Using Polyurethane Material

Description The development of an automated circuit card assembly(CCA)conformal coating process using a low outgassing polyurethane material was essential for meeting the increase in customer demand from 3,000 to 60,000 units per year. ... read more
Author(s)
Marissa Pati, AnaL. Campuzano-Contreras
Event
IPC APEX EXPO 2019

High Performance Light and Moisture Dual Curable Automotive Conformal Coating

Description Light-curable materials can provide significant benefits over conventional technologies, including lower operating costs driven by lower labor needs, space savings, lower energy demand, and higher throughput. ... read more
Author(s)
Aysegul Nebioglu, Chris Morrissey
Event
IPC APEX EXPO 2019

Future of “Substances and Materials in Products ”Data Exchange Formats as Standards

Description To support regulations on hazardous substances in materials and in products like the automotive EU End of Life Vehicle (ELV) directive, the Electronics and Electrical Equipment Restriction of Hazardous Substances (RoHS) regulations and the EU Registration Evaluation Authorization and restriction ... read more
Author(s)
Jean-Pierre
Event
IPC APEX EXPO 2019

Endocrine Disrupting Chemicals and Bioaccumulative Substances –The Next Wave of Regulated Substances in Electronics

Description Until recently, virtually all restricted materials in electronics were classified as either carcinogens (e.g. Pb) or reproductive toxins (e.g. phthalates). Two new categories of restricted materials have emerged -endocrine disrupting chemicals (EDCs) and persistent organic pollutants (POP). ... read more
Author(s)
Bruce Calder
Event
IPC APEX EXPO 2019

High Frequency Due to Copper Topology Phase 2 Project –Final Report High Density Packaging User Group (HDP)

Description The High Density Packaging (HDP) User Group has completed a project based upon an earlier project evaluating the different types of high frequency test methods used in the industry for measuring Dk and Df at high frequencies. ... read more
Author(s)
Karl Sauter
Event
IPC APEX EXPO 2019

Moisture Effects on the High Frequency Testing of Laminates

Description Earlier HDP User Group project work that has been completed and published compared the different types of high frequency test methods used in the industry for measuring Dk and Df at high frequencies. The HDP project test results being reported on in this paper are based upon that earlier work. ... read more
Author(s)
Karl Sauter
Event
IPC APEX EXPO 2019

Tolerance Mistaken: Impacts of not properly addressing material, industry standards and assembly process limitations

Description As electronic assembly designs have increased in density and component packaging size and lead pitch have decreased in size, this has placed tighter requirements on manufacturing processes. ... read more
Author(s)
Dale Lee
Event
IPC APEX EXPO 2019

Electrical and Thermo-Mechanical Design Constraints Affecting System and Component Performance

Description This slide show presents solutions to the relevant Power Module question: "What has to be considered within a PCB, if currents with about 50 A and voltages above 500 V should be designed?"  The electrical and thermo-mechanical capabilities are critical constraints.  2D and 3D CAD models can be ut ... read more
Author(s)
Michael Schleicher
Event
IPC APEX EXPO 2019

The Importance of Non-Destructive Bare Board Inspection –Preventing Failure Before You Start Work

Description The operation and reliability of any electronic assembly is very dependent on the performance, quality and consistency of the bare printed circuit board (PCB). ... read more
Author(s)
David Bernard, Bob Willis
Event
IPC APEX EXPO 2019

Analyzing a Printed Circuit Board with Oxide Residue

Description A number of similar Printed Wiring Assemblies (PWAs) had been subjected to final electrical tests on automated test equipment when a common test failure was recognized. ... read more
Author(s)
Wade Goldman , Andrew Dineen, Hailey Jordan, Curtis Leonard, Edward Arthur
Event
IPC APEX EXPO 2019

Outgassing Behaviour of SMT Flux Residue During Reflow Soldering

Description SMT-flux residues are feared to be a potential risk factor for quality issues in electronic assembly and interconnect technology. ... read more
Author(s)
Theresia Richter, Shiyu Huang, Thomas Blank, Pierre Eckold, Lothar Henneken
Event
IPC APEX EXPO 2019