Control of the Underfill of Surface Mount Assemblies by Non-Destructive Techniques
Underfilling is a long-standing process issued from the micro-electronics that can enhance the robustness and the reliability of first or second-level interconnects for a variety of electronic
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Event
IPC APEX EXPO 2015
A Lower Temperature Solder Joint Encapsulant for Sn/Bi Applications
The electronic industry is currently very interested in low temperature soldering processes such as using Sn/Bi alloy to improve process yield,eliminate the head-in-pillow effect,and enhance re
.. read more
Event
IPC APEX EXPO 2015
Re-Shoring or Near-Shoring Concepts Should be Strongly Considered when the OEM's Goal is to Deliver Optimum Balance Between Landed Cost and Time to Market
The old tactic of outsourcing to a low cost geography simply to deliver lowest cost direct and indirect labor was never a panacea supply chain solution. In fact,when evaluating solutions for lo
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Event
IPC APEX EXPO 2015
How Reshoring Drives Profitability
For many years,manufacturing has sought to increase competitiveness by moving off-shore to countries with lower labour costs. Electronic manufacturing services (EMS) companies provided an essen
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Event
IPC APEX EXPO 2015
Influence of Salt Residues on BGA Head in Pillow
The oxide layers are known as wetting inhibitors in component and PCB metallizations. The oxide acts as barrier that prevent the tin diffusion from happening. Besides,in corrosion studies,the r
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Event
IPC APEX EXPO 2015
Refining Stencil Design to Counter HiP Defects
Head-In-Pillow (HIP) defects,in which the BGA solder balls and paste deposit come in contact but do not coalesce,have proven to be a major problem since transitioning to RoHS soldering. Compone
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Event
IPC APEX EXPO 2015
Testing Printed Circuit Boards for Creep Corrosion in Flowers of Sulfur Chamber: Phase 2A
The iNEMI technical subcommittee on creep corrosion is developing a flowers-of-sulfur (FOS) based qualification test for creep corrosion on printed-circuit boards (PCBs). In phase 1 of the proj
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Event
IPC APEX EXPO 2015
How Clean is Clean Enough - At What Level Does Each of the Individual Contaminants Cause Leakage and Corrosion Failures in SIR
In this investigation a test matrix was completed utilizing 900 electrodes (small circuit board with parallel copper traces on FR-4 with LPI soldermask at 6,10 and 50 mil spacing): 12 ionic con
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Event
IPC APEX EXPO 2015
IPC-CC-830B Versus the 'Real World': Part 2
Conformal Coatings are often used to increase the reliability of electronic assemblies operating in harsh or corrosive environments where the product would otherwise fail prematurely. Conformal
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Event
IPC APEX EXPO 2015
Ultrathin Fluoropolymer Coatings to Mitigate Damage of Printed Circuit Boards Due to Environmental Exposure
As consumers become more reliant on their handheld electronic devices and take them into new environments,devices are increasingly exposed to situations that can cause failure. In response,the
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Event
IPC APEX EXPO 2015
Influence of Plating Quality on Reliability of Microvias
Advances in miniaturized electronic devices have led to the evolution of microvias in high density interconnect (HDI) circuit boards from single-level to stacked structures that intersect multi
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Event
IPC APEX EXPO 2015
Long term Thermal Reliability of Printed Circuit Board Materials
This paper describes the purpose,methodology,and results to date of thermal endurance testing performed at the company. The intent of this thermal aging testing is to establish long term reliab
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Event
IPC APEX EXPO 2015
Review of Interconnect Stress Testing Protocols and Their Effectiveness in Screening Microvias
The use of microvias in Printed Circuit Boards (PCBs) for military hardware is increasing as technology drives us toward smaller pitches and denser circuitry. Along with the changes in technolo
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Event
IPC APEX EXPO 2015
Flexible Circuit Materials for High Temperature Applications
Many opportunities exist for flexible circuits in high temperature applications (Automotive,Military,Aerospace,Oil and Gas). Flex circuits in these applications have been hindered by a lack of
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Event
IPC APEX EXPO 2015
Analysis of Laminate Properties for Correlation to Pad Cratering
Pad cratering failure has emerged due to the transition from traditional SnPb to SnAgCu alloys in soldering of printed circuit assemblies. Pb-free-compatible laminate materials in the printed c
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Event
IPC APEX EXPO 2015
Thermally,Electrically Conductive Adhesive Manages to Control Heat in PCBs
Thermal management is a critical element in the design and manufacturing of printed circuit boards (PCBs) for a wide range of applications. Quite simply,heat can be destructive. The more effect
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Event
IPC APEX EXPO 2015
A System of Producing High-Powered RF Circuit Boards Employing a Low-CTE,Thermally Engineered Metalized Layer
The paper will propose to present a technology for the fabrication of Printed Circuit Boards (PCBs),used primarily in high-power RF/millimeter wave applications,which involves the use of a ther
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Event
IPC APEX EXPO 2015
Polyphenylene Ether Macromonomers - Cyanate Ester Laminates
The electronics industry is driven by constant technological changes,which have brought improved innovative products to the marketplace. These advances have placed high demands on material perf
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Event
IPC APEX EXPO 2015
A Signal Integrity Measuring Methodology in the Extraction of Wide Bandwidth Environmental Coefficients
In technology tendency,signal integrity performance gets more critical upon today’s higher signal transmission speed and quantity demand in every field of applications such as computer CPU and
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Event
IPC APEX EXPO 2015
Measuring Copper Surface Roughness for High Speed Applications
This paper examines the use of Light Interferometry and the relevant parameters used to measure copper surface roughness before and after oxide alternative. Also discussed are the limitations a
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Event
IPC APEX EXPO 2015
Development of a Robust 03015 Process
Modern consumer electronics are driving the adoption of smaller featured SMT devices such as 0.4 mm or smaller pitch CSP,and 01005’’ / 0402 metric discrete devices. Already roadmaps have been s
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Event
IPC APEX EXPO 2015
Device Miniaturization - The Impact of a High Density SoC Direct Chip Attach on Surface Mount and PCB Technologies
To keep up with shrinking system volume requirements for the Internet of Things and wearable devices while maintaining maximum device functionality requires an integrated approach to SoC and Si
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Event
IPC APEX EXPO 2015
Overview Miniaturization on Large Form factor PCBA
The world of electronics continues to increase functional densities on products. Many of the miniaturization technologies were developed for the consumer market with the smart phone specificall
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Event
IPC APEX EXPO 2015
An Alternative Solvent with Low Global Warming Potential
In the past 20 yrs the solvent industry has gone through a great deal of change. In the early 1990s,CFC-113 and 1,1,1-trichloroethane were the workhorses of the industry. The Montreal Protocol
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Event
IPC APEX EXPO 2014
HCFC-225 Phaseout—What Now?
On January 1,2015,nine months from APEX 2014,the production and use restrictions on HCFC-225 will be in effect throughout the United States. This phase out is encompassing in scope. This phase
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Event
IPC APEX EXPO 2014
Concentration Monitoring & Closed Loop Control – Phase 2
Historically,the determination of the concentration of cleaning agent in high precision electronic cleaning baths has depended on any one of several possible measurable parameters. Refractive I
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Event
IPC APEX EXPO 2014
Combination of Spray and Soak Improves Cleaning under Bottom Terminations
The functional reliability of electronic circuits determines the overall reliability of the product in which the final products are used. Market forces including more functionality in smaller c
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Event
IPC APEX EXPO 2014
Method for the Manufacture of an Aluminum Substrate PCB and its Advantages
RoHS legislated restrictions on the materials used in electronics manufacture have imparted significant challenges on the electronics industry since their introduction in 2006. The greatest imp
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Event
IPC APEX EXPO 2014
Optimizing the Insulated Metal Substrate Application with Proper Material Selection and Circuit Fabrication
The ever expanding growth in the use of insulated metal substrates (IMS) in power electronics requires a focus on material and mechanical configuration for each application. By optimizing the m
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Event
IPC APEX EXPO 2014
Advanced Thermal Management Solutions on PCBs for High Power Applications
With increasing power loss of electrical components,thermal performance of an assembled device becomes one of the most important quality factors in electronic packaging. Due to the rapid advanc
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Event
IPC APEX EXPO 2014
Print Performance Studies Comparing Electroform and Laser-Cut Stencils
There has been recent activity and interest in Laser-Cut Electroform blank foils as an alternative to normal Electroform stencils. The present study will investigate and compare the print perfo
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Event
IPC APEX EXPO 2014
Quantifying Stencil Aperture Wall Quality
The goal of this study was to develop a method by which stencil aperture wall quality can be inspected,and the results quantified. Additionally,we hope to establish a correlation between the st
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Event
IPC APEX EXPO 2014
Development,Testing and Implementation of SAMP-Based Stencil Nano Coatings
Stencil nanocoatings have demonstrated significant improvements in numerous aspects of solder paste printing,including print yield,transfer efficiency,print definition and under wipe requiremen
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Event
IPC APEX EXPO 2014
Numerical Study on New Pin Pull Test for Pad Cratering Of PCB
Pad cratering is an important failure mode besides crack of solder joint as it’ll pass the regular test but have impact on the long term reliability of the product. A new pin pull test method w
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Event
IPC APEX EXPO 2014
Pad Cratering Susceptibility Testing with Acoustic Emission
Pad cratering test methods have been under development with the emergence of this laminate fracture defect mechanism. In additional to ball shear,ball pull,and pin pull testing methods,the acou
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Event
IPC APEX EXPO 2014
Novel Approaches for Minimizing Pad Cratering
With the electronic industry moving towards lead-free assembly,traditional SnPb-compatible laminates need to be replaced with lead-free compatible laminates that can withstand the higher reflow
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Event
IPC APEX EXPO 2014
Why Generic Automation will Change the Electronics Manufacturing Services Industry
As the Electronic Manufacturing Services (EMS) industry makes a push to bring manufacturing back to the United States it is clear that automation is necessary in order to keep prices competitiv
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Event
IPC APEX EXPO 2014
New Placement Technology for Rework Systems
In the fast developing electronic industry the demands for production equipment are changing rapidly as well. The industry is looking for both,stable production processes and automated procedur
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Event
IPC APEX EXPO 2014
A Robot’s Place in SMT
The SMT industry’s one constant is change. Standards are continually updated and components are miniaturized for space savings. In addition to the changes that come,the industry is also faced w
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Event
IPC APEX EXPO 2014
Lead-Free Nanosolder Based Nanomaterials Assembly and Integration
Nanomaterials have shown great promise in various applications including nanoelectronics and devices. However,in order to achieve large-scale nanoelectronics assembly and manufacturing,the deve
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Event
IPC APEX EXPO 2014
Embedded Fibers Enhance Nano-Scale Interconnections
While the density of chip-to-chip and chip-to-package component interconnections increases and their size decreases the ease
of manufacture and the interconnection reliability are being reduced
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Event
IPC APEX EXPO 2014
NanoCopper Based Solder-free Electronic Assembly Material
The Advanced Technology Center of the Lockheed Martin Corporation has developed a nanotechnology enabled copper-based electrical interconnect material that can be processed around 200 °C. The r
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Event
IPC APEX EXPO 2014
An Experimental Approach to Characterising CAF
The electrochemical short,Conductive Anodic Filamentation,that that can develop within a PCB can be difficult to diagnose and detect,and there are many material and process issues that can lead
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Event
IPC APEX EXPO 2014
Printed Circuit Board Fabrication Processes and Their Effects on Fine Copper Barrel Cracks
The onset of copper barrel cracks is typically induced by the presence of manufacturing defects. In the absence of discernible manufacturing defects,the causes of copper barrel cracks in printe
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Event
IPC APEX EXPO 2014
An Examination of Glass-fiber and Epoxy Interface Degradation in Printed Circuit Boards
Conductive filament formation or CAF typically occurs in two steps: degradation of the resin/glass fiber bond followed by an electrochemical reaction. Bond degradation provides a path along whi
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Event
IPC APEX EXPO 2014
New Requirements for Sir- Measurement
During the last period of newly assembled electrical devices (pcbs),new component types like LGA and QFN were also qualified as well as smaller passive components with reliability requirements
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Event
IPC APEX EXPO 2014
Reliability Assessment of No-clean and Water-soluble Solder Pastes Part II
Looking back twenty-five years ago,the solder pastes residues had to be cleaned after reflow due to their corrosive nature; two ways of cleaning were possible,either with solvent or by using wa
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Event
IPC APEX EXPO 2014
Reliability Assessment of No-clean and Water-soluble Solder Pastes Part II
Looking back twenty-five years ago,the solder pastes residues had to be cleaned after reflow due to their corrosive nature; two ways of cleaning were possible,either with solvent or by using wa
.. read more
Event
IPC APEX EXPO 2014
Reliability Assessment of No-clean and Water-soluble Solder Pastes Part II
Event
IPC APEX EXPO 2014
The Effect of Reflow Profiling on the Electrical Reliability of No-Clean Solder Paste Flux Residues
An estimated 80% of all SMT assembly in the world is performed with a no-clean soldering process,largely due to the
predominance of consumer-type electronics. The continuing trend of increasing
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Event
IPC APEX EXPO 2014