IPC/WHMA Launches Wire Harness Assembly for Operators Course

Online training for frontline workers

Many companies in the cable and wire harness manufacturing industry struggle to find skilled and knowledgeable production workers, identifying a need for a comprehensive fundamental training solution. To provide that solution, IPC/WHMA launches its newest workforce development training course, Wire Harness Assembly for Operators.                                                                      

IPC’s Education team worked with industry subject-matter experts to develop a course that teaches the skills and competencies critical to a wire harness assembly operator.

The Wire Harness Assembly for Operators training course delivers to each participant the ability to identify and use the key tools, materials, and processes that wire harness operators need to reliably and repeatably assemble quality harnesses. The program is composed of 14 modules that allow organizations to implement customized learning paths for different roles in the organization.                               

Each learning module provides meaningful opportunities for students to actively engage with the content and apply what they learned in real-world contexts. The program’s carefully curated video presentations, detailed illustrations, interactive activities, and practice quizzes are all formulated to make even the most complex topics easy to understand and master.                      

Students that successfully complete the seven mandatory modules earn an IPC certificate that identifies them as a Qualified IPC Wire Harness Operator. These certificates are serialized with a unique ID number that can be utilized for validation and are valid for a two-year period.

“WHMA members participated extensively in the development of the WHO training program by identifying the breadth of topics and field testing the course. What we’ve delivered is a complete training solution for operators in the cable and wire harness industry.” said Rick Bromm, WHMA Chairman/ALTEX Wire and Cable president.                                             

Carlos Plaza, Senior Director of Education Development at IPC, commented, “The response from IPC/WHMA members who have implemented the course has been overwhelmingly positive. Trainers are reporting that the explanations and examples used in the WHO program perfectly reflect the daily duties and skills required of their operators.”

Companies may qualify for a trial course trial. To learn more about Wire Harness Assembly for Operators, visit https://www.ipc.org/wire-harness-assembly-operators.

Factory of the Future Webinar Series: Smart Industry 4.0 Enablement in Security-Critical Applications

Date
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Data-driven manufacturing is revolutionizing the industry, improving quality, productivity and agility, while also decreasing production costs and ordering lead-times. In sectors requiring a very high degree of security within manufacturing and of product data, the adoption of Smart Manufacturing solutions has been severely limited. As a result, many companies in the electronics manufacturing industry, especially those in high-security sectors, are left with an increasing gap in terms of competitiveness, leading to relatively increased costs and a lack of flexibility.

IPC Connected Factory Exchange (IPC-CFX), an open industry standard for shop floor communication, provides a whole new mechanism of secure data transfer, as well as the ability to securely bridge the “air-gap” between the operational shop floor and secure business systems.

In this webinar, we will explain the issues around internal factory security and how any company can leverage the secure encryption and standardized equipment messaging of IPC-CFX in security-critical manufacturing environments to support Smart Industry 4.0 initiatives and data collection and analysis, without risk of compromise.

Can't make the live session? No problem! Register and you will receive a recording this presentation via email.

Speaker Information

Michael Ford | Sr. Director Emerging Industry Strategy at Aegis Software

With more than 30 years’ experience developing and architecting software solutions for manufacturing directly on the shop-floor, Michael is an established thought leader for Industry 4.0 and Smart manufacturing best practices, as well as an active contributor in the leadership of industry standards. Michael regularly contributes articles, columns and blogs in several leading industry publications. 

IPC Factory of the Future Information

Join a Factory of the Future Standards Committee Today
IPC has published several standards related to the Factory of the Future initiative to assist electronics manufacturers with implementing their modernization plans.

Interested in becoming part of the movement to help develop standards for Factory of the Future?
Learn More
Art of the Possible Podcast
From the factory floor to the executive suite, IPC President and CEO John W. Mitchell's the “Art of the Possible” podcast covers all manner of industry challenges and opportunities to better equip you with tools and ideas for success.
Learn More

Europe's Economic Recovery and Long-Term Future Depend on Attention to Electronics Manufacturing Industry, New IPC Study Says

The European Electronics Industry Has a Direct Impact on €3.8 Trillion of European GDP

A new IPC study, Digital Directions, Greener Connections, finds the electronics manufacturing industry has largely withstood the negative effects of the COVID pandemic and is poised to help drive Europe’s economic recovery and resilience, especially if anticipated government decisions take a supportive approach.

The study highlights the importance of electronic systems, especially those embedded into end user-electronics from industrial robots to an Airbus A350 to 5G infrastructures, as a main driver of global GDP growth. It forecasts the industry's global compound annual growth rate at 3.7 percent per year for the 2018-2023 period while the World Bank forecasts overall global growth of 1.8 percent over the same period. As Europe transitions to a digital and green economy, its electronics manufacturers are poised for robust growth following many years of declining global market share.

The study, conducted by Decision Etudes & Conseil and commissioned by IPC, a global electronics manufacturing association, includes a detailed analysis of Europe's strengths and challenges in this critically important sector and government policy recommendations to boost the resilience and competitiveness of the industry in Europe.

"Although the pandemic shattered many industries, the data shows the electronics manufacturing industry will be a key sector responsible for driving European's economic recovery and meeting future market needs” said Alison James, IPC Senior Director of European Government Relations. "For critical mission sectors – transportation, industrial equipment, aerospace and defense, IT and telecommunications, and healthcare – to rebound from the pandemic and build towards the future they'll need government policies that strengthen the resiliency of the electronics manufacturing industry as a whole.

The study highlights the electronics manufacturing industry accounted for €301 billion in production value in 2019 and directly impacted €3.8 trillion in European GDP. It reveals that today, however, the EU accounts for only around 5 percent of the overall global production of printed circuit boards (PCBs) and 10 percent of electronics manufacturing services (EMS), key elements of the electronics manufacturing ecosystem.

The study comes as crucial decisions are being made at the European Commission (EC), which is releasing a revised industrial policy strategy later this month; and in national capitals, where COVID-recovery plans are being developed for potential financial support from the EC. Momentum also is building to invest in next-generation processors and semiconductor technologies. The European Union's Recovery and Resilience Facility will make €672.5 billion in loans and grants available to support reforms and investments undertaken by Member States, with 20 percent of the funding dedicated to foster the digital transition. Member States are set to submit their plans for spending by the end of the month.

"This report makes a powerful argument for a holistic policy approach to the electronics manufacturing industry as the EU seeks to revive economic growth and further its digital and green transitions," said James. "There is now a series of opportunities to align policies, partnerships and investments to achieve these ends."

To support the electronics manufacturing industry, the report offers a series of recommendations including:

  • Recognize electronics manufacturing as a strategically important industry and invest in neglected parts of the value chain. While semiconductors and microelectronics' strategic importance is generally well recognised, the report notes that progress also depends on investments in the manufacturing of PCBs and electronic board assemblies. When governments invest in microelectronics, there should be gap analyses to assess corresponding needs in PCB fabrication and assembly. These sectors also should benefit from dedicated funding initiatives, such as the Recovery and Resiliency Funds.
  • Support European manufacturers in their transition to factories of the future, strengthening the industry and promoting digital transformation. As most European PCB and EMS companies are small and medium-sized enterprises, they particularly need support for investments in R&D, equipment upgrades, and workforce training to create the more connected, efficient factories of the future.
  • Enhance vocational training and lifelong training. The European Microelectronics Pact for Skills, launched in 2020, aims for an overall public and private investment of €2 billion to upskill and reskill more than 250,000 workers and students by 2025. Here again, the report recommends including PCB makers and assemblers in those programs, and it suggests that Member States' recovery plans should include projects dedicated to upskilling workforce in Industry 4.0 tools and technologies, paying special attention to small and medium-sized enterprises.
  • Focus on Europe's leadership in embedded electronics – which account for 85 percent of its electronics output – to help achieve successful green and digital transitions. Supporting these end-user sectors will help drive overall growth and bring about cleaner, more connected, autonomous vehicles and more intelligent, secure, and efficient homes, factories, and healthcare systems.
  • In defining the European concept of "open strategic autonomy," strike a careful balance between support for regionalized production and a flexible global supply chain. This includes working with like-minded partners at the multilateral and bilateral levels to enforce trade rules and avoid creating new trade barriers. 

 

 

 

Factory of the Future Webinar Series: The ABC’s of DfX in Electronics Manufacturing

Date
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Focusing only on the cool technology in design limits product success. Having a broad knowledge of the entire product life cycle – from cradle to grave – dramatically improves product quality, reliability, and even productivity. ‎

Design for Excellence (DfX) is based on the concept that optimizing a product starting early in design is far more effective than fixing problems later. In this webinar, we’ll explain how to use the DfX concepts of Design for Reliability, Design for Manufacturability, Design for Environment, Design for Testability, etc., to not only reduce research and development costs but also improve quality and decrease time to market. Understanding DFX concepts is critical for anyone who wants to design and build robust, profitable products. We’ll also discuss a few common barriers and mistakes along with some practices you can implement right away.

Can't make the live session? No problem! Register and you will receive a recording this presentation via email.

Speaker Information

Cheryl Tulkoff
Cheryl Tulkoff, NI

I have over 30 years of experience in electronics manufacturing focusing on reliability and failure analysis. I’m passionate about applying my unique background to accelerate product design and development while improving reliability, optimizing resources, and improving customer satisfaction.

Throughout my career, I’ve had extensive experience training others.  I’m a published author and a senior member of both ASQ and IEEE. I’m also a ASQ Certified Reliability Engineer and Certified Manager of Quality and Organizational Excellence.

I earned a Bachelor of Mechanical Engineering degree from Georgia Tech and a Master of Science in Technology Commercialization (MSTC) program at the University of Texas at Austin. 

In my free time, I love to run! I’ve had the good fortune to run everything from 5k’s to 100 milers including the Boston Marathon, the Tahoe Triple (three marathons in 3 days) and the nonstop Rocky Raccoon 100 miler. I also enjoy travel and have visited 46 US states and over 36 countries around the world. I combine these two passions in what I call “running tourism” which lets me quickly get my bearings and see the sights in new places.

Email: ctulkoff@gmail.com 
Connect with me on LinkedIn

Greg Caswell
Greg Caswell, Ansys - DfR Solutions

Greg has over 50 years of experience in electronics manufacturing focusing on failure analysis and reliability. He is passionate about applying his unique background to enable his clients to maximize and accelerate product design and development while saving time, managing resources, and improving customer satisfaction.

Greg, a Lead Consulting Engineer for Ansys - DfR Solutions, is an industry recognized expert in the fields of SMT, advanced packaging, printed board fabrication, circuit card assembly, and bonding solutions using nanotechnology. He has been well-regarded as a leader in the electronics contract manufacturing and component packaging industries for the past 50 years. Prior to joining DfR Greg was the Vice President of Engineering at Reactive Nanotechnology (RNT), where he led application development for the RNT Nanofoil® and ensured a successful transition of product technology to Indium Corporation. His previous appointments include Vice President of Business Development for Newport Enterprises, Director of Engineering for VirTex Assembly Services, and Technical Director at Silicon Hills Design. He has presented over 270 papers at conferences all over the world and has taught courses at IMAPS, SMTA and IPC events.  He helped design the 1st pick and place system used exclusively for SMT in 1978, edited and co-authored the 1st book on SMT in 1984 for ISHM and built the 1st SMT electronics launched into space.  Look for his new book entitled “Design for Excellence in Electronics Manufacturing” to be published in April 2021.

B.A., Management (St. Edwards University)

B.S., Electrical Engineering (Rutgers University)

IPC Factory of the Future Information

Join a Factory of the Future Standards Committee Today
IPC has published several standards related to the Factory of the Future initiative to assist electronics manufacturers with implementing their modernization plans.

Interested in becoming part of the movement to help develop standards for Factory of the Future?
Learn More
Art of the Possible Podcast
From the factory floor to the executive suite, IPC President and CEO John W. Mitchell's the “Art of the Possible” podcast covers all manner of industry challenges and opportunities to better equip you with tools and ideas for success.
Learn More

IPC Issues Call for Participation for IPC APEX EXPO 2022

IPC invites engineers, researchers, academics, technical experts and industry leaders to submit abstracts for IPC APEX EXPO 2022 to be held at the San Diego Convention Center. Professional development courses will take place January 23, 24 and 27, 2022 and the technical conference will take place January 25–27, 2022.

The industry’s premier conference and exhibition for the electronics industry, IPC APEX EXPO provides presenters and their companies with a notable and cost-effective opportunity to promote their expertise and gain visibility with key engineers, managers and executives from all segments of the industry worldwide. To recognize exceptional achievement, awards will be presented for “Best Paper."

Expert papers and presentations are being sought in the following areas: factory of the future implementation; circuit design and component technologies; quality, reliability, test and inspection; enabling future technologies; meeting extreme environments; electronics materials; conscientious engineering; assembly processes; and PCB fabrication and materials. For specific topics under each area, visit www.ipcapexexpo.org/CFP.

An approximate 300-word technical conference abstract summarizing original and previously unpublished work covering case histories, research and discoveries must be submitted. The submission should describe significant results from experiments and case studies, emphasize new techniques, discuss trends of interest and contain appropriate technical test results.

In addition, course proposals are solicited from individuals interested in presenting half-day (three-hour) professional development courses on design, manufacturing processes and materials.

Technical conference paper abstracts are due June 18, 2021. Professional development course proposals are due July 16, 2021. To submit an abstract or course proposal, visit www.IPCAPEXEXPO.org/CFP.