Welcome to IPC's collection of technical papers presented at conferences since 2002. You can search by author, title and keyword. You can also search for keywords and topics in the Tag field. Access to the papers is reserved for IPC members.

The Effect of a Nitrogen Reflow Environment on the Electrical Reliability of Rosin Based No-Clean Solder Paste Flux Residues

Description Rosin-based no-clean solder pastes are the most widely used solder pastes in the world and dominate consumer electronics assembly. The most common rosin-based no-clean solder paste reflow environment is air,which has some obvious advantages such as no-cost and tombstoning mitigation. ... read more
Author(s)
Eric Bastow
Event
IPC APEX EXPO 2018

Residue Analysis of Masking Alternatives for Advanced Electronics

Description Prior to any conformal or chemically vapor deposited coating process,specific areas and components-often called “keep out zones”-on the printed circuit board (PCB) assembly are generally masked to shield them from exposure to coating materials. ... read more
Author(s)
Dave Edwards,Callum Poole
Event
IPC APEX EXPO 2018

Voids in SMT Solder Joints - Myths Revisited

Description Since the introduction of lead-free soldering technology,voids in solder joints have been a topic of intensive investigations and discussions. One issue of detailed investigations is the formation mechanism of voids in solder joints. ... read more
Author(s)
Norbert Holle,Thomas Ewald,Udo Welzel
Event
IPC APEX EXPO 2018

Fill the Void IV: Elimination of Inter-Via Voiding

Description Voids are a plague to our electronics and must be eliminated! Over the last few years we have studied voiding in solder joints and published three technical papers on methods to “Fill the Void.” This paper is part four of this series. ... read more
Author(s)
Tony Lentz,Greg Smith
Event
IPC APEX EXPO 2018

Bond Strength Optimization of Silicone Thermally Conductive Adhesives for Heatsink Attachment

Description Silicone thermal interface materials (TIM) are used to bond heatsinks on many critical components in server card assemblies in typical industry systems. Silicone TIMs have excellent high temperature mechanical stability and resilience. ... read more
Author(s)
Jim Bielick,Jen Bennett,Theron Lewis,Tim Bartsch
Event
IPC APEX EXPO 2018

Effects of Temperature Uniformity on Package Warpage

Description Knowing how package warpage changes over temperature is a critical variable in order to assemble reliable surface mount attached technology. ... read more
Author(s)
Neil Hubble,Charly Olson
Event
IPC APEX EXPO 2018

Thermal Capabilities of Solder Masks and Other Coating Materials - How High Can We Go?

Description This paper focuses on three different coating material groups which were formulated to operate under high thermal stress and are applied at printed circuit board manufacturing level. ... read more
Author(s)
Sven Kramer
Event
IPC APEX EXPO 2018

How Detrimental Production Concerns Related to Solder Mask Residues Can be Countered by Simple Operational Adaptations

Description The symbiotic relationship between solder masks and selective finishes is not new. The soldermask application is one of the key considerations to ensure a successful application of a selective finish. ... read more
Author(s)
Rick Nichols,Sandra Heinemann,Gustavo Ramos,Dr. Lars Nothdurft,Hubertus Mertens
Event
IPC APEX EXPO 2018

Investigation of Cutting Quality and Mitigation Methods for Laser Depaneling of Printed Circuit Boards

Description There are numerous techniques to singulate printed circuit boards after assembly including break-out,routing,wheel cutting and now laser cutting. ... read more
Author(s)
Ahne Oosterhof,Javier Gonzalez
Event
IPC APEX EXPO 2018

Identifying and Combatting Counterfeiters

Description This paper explores the process of identifying and evaluatingpotential counterfeit parts. ... read more
Author(s)
Edward Laliberte
Event
IPC APEX EXPO 2018

Identifying and Combatting Counterfeiters

Description This paper explores the process of identifying and evaluatingpotential counterfeit parts. ... read more
Author(s)
Edward Laliberte
Event
IPC APEX EXPO 2018

Reaching Across Data Silos in the Electronics Supply Chain to Achieve Parts-Per-Billion Quality Levels

Description With the dramatic increase in connected devices in the IoT era,it is becoming imperative to do much more to ensure the quality of all electronic components,especially for devices in mission-critical applications. ... read more
Author(s)
Mark Moyer
Event
IPC APEX EXPO 2018

Full Material Declarations: Removing Barriers to Environmental Data Reporting

Description Since the European Directives,RoHS (Restriction of Hazardous Substances) and REACH (Registration,Evaluation,Authorization and Restriction of Chemicals),entered into force in 2006-7,the number of regulated substances continues to grow. ... read more
Author(s)
Roger L. Franz
Event
IPC APEX EXPO 2018

Overview of XR in a Manufacturing Environment

Description The Augmented Reality and Virtual Reality market is expected to cross $44 billion by the year 2025 according to various industry experts. ... read more
Author(s)
Mike Doiron,Zohair Mehkri
Event
IPC APEX EXPO 2018

Washability of E-Textile Materials

Description E-textiles,also known as electronic textiles,smart textiles,smart clothing,smart garments,or smart fabrics,are fabrics with electronic components and sensors embedded in them. ... read more
Author(s)
Weifeng Liu Ph.D.,Jie Lian Ph.D.,Jada Chan,William Uy,Zhen Feng Ph.D.,Robert Penning,Dennis Willie,Anwar Mohammed Ph.D.,Michael Doiron
Event
IPC APEX EXPO 2018

Evaluation of Novel Thermosetting Stretchable Conductive Inks and Substrates for "Stretchtronics" Applications

Description Cleanliness is a product of design,including component density,standoff height and the cleaning equipment’s ability to deliver the cleaning agent to the source of residue. ... read more
Author(s)
Jie Lian Ph.D.,Weifeng Liu Ph.D.,William Uy,Dennis Willie,Anwar Mohammed Ph.D.,Michael Doiron,Andy Behr,Tomoaki Sawada,Takatoshi Abe,Fukao Tomohiro
Event
IPC APEX EXPO 2018

Cleaning Flux Residue Under Leadless Components Using Objective Evidence to Determine Cleaning Performance

Description Cleanliness is a product of design,including component density,standoff height and the cleaning equipment’s ability to deliver the cleaning agent to the source of residue. ... read more
Author(s)
Mike Bixenman,Vladimir Sitko
Event
IPC APEX EXPO 2018

Novel Approach to Void Reduction Using Microflux Coated Solder Preforms for QFN/BTC Packages that Generate Heat

Description The requirement to reconsider traditional soldering methods is becoming more relevant as the demand for bottom terminated components (QFN/BTC) increases. ... read more
Author(s)
Anna Lifton,Paul Salerno,Jerry Sidone,Oscar Khaselev
Event
IPC APEX EXPO 2018

From Leaded to Leadless SMD (DFN) Packages. Enabling Automatic Optical Inspection (AOI) for Leadless (DFN) Packages Via Side Wettable Flanks

Description Leadless semiconductor plastic packages (QFN) is a growing package category in terms of market share and diversity. This is also valid for low pin count semiconductors (e.g.: transistors and diodes). Several semiconductor companies offer a wide variety of leadless packages for such products. ... read more
Author(s)
Hans-Juergen Funke
Event
IPC APEX EXPO 2018

Via Fill and Through Hole Plating Process with Enhanced TH Microdistribution

Description The increased demand for electronic devices in recent years has led to an extensive research in the field to meet the requirements of the industry. Electrolytic copper has been an important technology in the fabrication of PCBs and semiconductors. ... read more
Author(s)
Maria Nickolova,Confesol Rodriguez,Kesheng Feng,Carmichael Gugliotti,William Bowerman,Jim Watkowski,Bob Wei
Event
IPC APEX EXPO 2018

Advanced Cu Electroplating Process for Any Layer Via Fill Applications with Thin Surface Copper

Description Advances in the printed wire board industry toward miniaturization,finer traces and HDI technology,smaller through-holes and microvias have placed higher demands on board design,manufacturability and quality. One primary aspect in the overall board function is the acid copper plating process. ... read more
Author(s)
Saminda Dharmarathna,Christian Rietmann,William Bowerman,Kesheng Feng,Jim Watkowski
Event
IPC APEX EXPO 2018

Mixed Metal Oxide "MMO" Insoluble Anode System for Enhanced Operational Acid Copper Plating of Printed Wire Boards "PWB"

Description Advances in the printed wire board industry toward miniaturization,finer traces and HDI technology,smaller through-holes and microvias have placed higher demands on board design,manufacturability and quality. One primary aspect in the overall board function is the acid copper plating process. ... read more
Author(s)
Carl Brown,Dr. Meredith LaBeau,Eliot Nagler
Event
IPC APEX EXPO 2018

Reduce Pollution of Process Gasses in an Air Reflow Oven

Description The introduction of lead-free solders resulted in a selection of different chemistries for solder pastes. The higher melting points of lead-free alloys required thermal heat resistant rosin systems and activators that are active at elevated temperatures. ... read more
Author(s)
Gerjan Diepstraten
Event
IPC APEX EXPO 2017

Void Reduction in Bottom Terminated Components Using Vacuum Assisted Reflow

Description Pockets of gas,or voids,trapped in the solder interface between discrete power management devices and circuit assemblies are,unfortunately,excellent insulators,or barriers to thermal conductivity. ... read more
Author(s)
M. Holtzer,M. Barnes,D. W. Lee,D. Heller,T. Cucu,J. Fudala,J. Renda
Event
IPC APEX EXPO 2017

Dissolution in Service of the Copper Substrate of Solder Joints

Description It is well known that during service the layer of Cu6Sn5 intermetallic at the interface between the solder and a Cu substrate grows but the usual concern has been that if this layer gets too thick it will be the brittleness of this intermetallic that will compromise the reliability of the joint,p ... read more
Author(s)
Keith Sweatman,Wayne Ng,Tetsuya Akaiwa,Takatoshi Nishimura,Michihiro Sato,Christopher Gourlay,Sergey Belyakov
Event
IPC APEX EXPO 2017

Voiding Performance with Solder Pastes Containing Modified SAC Alloys for Automotive Applications in Bottom Terminated Component Assemblies

Description Voiding is a key concern for components with thermal planes because interruptions in Z-axis continuity of the solder joint will hinder thermal transfer. ... read more
Author(s)
Brook Sandy-Smith
Event
IPC APEX EXPO 2017

Investigation of Characteristics of Lead-Free Powders for Solder Paste Application

Description Solder paste has been used in the surface mount technology for many years. However,a complete understanding of the effect of key powder characteristics on the paste properties is still not achieved. ... read more
Author(s)
Amir H. Nobari Ph.D.,Sylvain St-Laurent Ph.D.
Event
IPC APEX EXPO 2017

Moisture Diffusion Modeling of a Thin Film Acrylic Resin Based Conformal Coating on PCBA

Description High reliability process automation devices require serious protection from harsh environments which can be a combination of moisture,corrosive gases and liquids,salt sprays,large temperature variations,mechanical vibration and fungus. ... read more
Author(s)
Junaid Shafaat
Event
IPC APEX EXPO 2017

UV Broad Spectrum & LED Curable 100% Solids Very Low Viscosity Conformal Coating

Description Very low viscosity formulations are often required for very thin conformal coating applications. Solvents are used to reduce viscosity of the formulations and accommodate dispensing needs. ... read more
Author(s)
Aysegul Kascatan Nebioglu
Event
IPC APEX EXPO 2017

Hybrid ALD/CVD as a Low-Cost Alternative Protective Coating to Poly-Para-Xylylene and Traditional Liquid Conformal Coatings

Description A new hybrid ALD/CVD protective coating is being considered as a low-cost alternative to poly-para-xylylene and traditional liquid conformal coatings. All of the typical conformal coatings protect the printed circuit boards. ... read more
Author(s)
Dr. Lee Hitchens,Mike Khosla
Event
IPC APEX EXPO 2017

Electronic Packaging and Interconnect Tool Box for Secured Smart Systems Packaging

Description Security has become a vital part of electronic products as they handle sensitive data in uncontrolled environments and as they face more and more content protection issues. ... read more
Author(s)
Bernard Candaele
Event
IPC APEX EXPO 2017

Connecting to Embedded Components Using TLPS (Transient Liquid Phase Sintering) Pastes in Via Layers

Description The electronics industry trend continues to be to continually increase capability and performance within an existing or smaller footprint. Shoehorning all of the required components onto the exterior surface of the PCB has become an increasingly difficult puzzle. ... read more
Author(s)
Catherine Shearer
Event
IPC APEX EXPO 2017

Rework of New High Speed Press Fit Connectors

Description More and more people and things are using electronic devices to communicate. Subsequently,many electronic products,in particular mobile base stations and core network nodes,need to handle enormous amounts of data per second. ... read more
Author(s)
Lars Bruno
Event
IPC APEX EXPO 2017

Hand Printing using Nanocoated and other High End Stencil Materials

Description There are times when a PCB prototype needs to be built quickly to test out a design. ... read more
Author(s)
Bob Wettermann
Event
IPC APEX EXPO 2017

BTC and SMT Rework Challenges

Description Rising customer demands in the field of PCB repair are a daily occurrence as the rapid electronic industry follows new trends in a blink of an eye. New strategies and technologies are required to fulfill those demands. ... read more
Author(s)
Joerg Nolte
Event
IPC APEX EXPO 2017

A New Line Balancing Method Considering Robot Count and Operational Costs in Electronics Assembly

Description Automating electronics assembly is complex because many devices are not manufactured on a scale that justifies the cost of setting up robotic systems,which need frequent readjustments as models change. ... read more
Author(s)
Ryo Murakami,Sachio Kobayashi,Hiroki Kobayashi,Junji Tomita
Event
IPC APEX EXPO 2017

The EMS Gateway Model - Local to Global,Seamlessly

Description Choosing an outsourced manufacturing partner that is perfect for a new product and close to your design team is quite different to choosing a partner that can manufacture that same product in volume in lower cost locations and fulfil globally. This is where the Gateway model comes into its own. ... read more
Author(s)
Brenda Martin
Event
IPC APEX EXPO 2017

Transient Solder Separation of BGA Solder Joint During Second Reflow Cycle

Description As the demand for higher routing density and transfer speed increases,Via-In-Pad Plated Over (VIPPO)has become more common on high-end telecommunications products. ... read more
Author(s)
Steven Perng,Weidong Xie
Event
IPC APEX EXPO 2017

Cold Ball Pull Test Efficiency for the PCB Pad Cratering Validation with the Ultra Low Loss Dielectric Material

Description Cold ball pull testing is used to validate the resistance of PCB pad cratering for the different ultra-low loss dielectrics materials (Dk=3~4.2 and Df <= 0.005 @ 1GHz) in the study. ... read more
Author(s)
Jeffrey ChangBing Lee,Cheng-Chih Chen,Alice Lin,Dem Lee,Gary Long,Masahiro Tsuriya
Event
IPC APEX EXPO 2017

Reliability of ENEPIG by Sequential Thermal Cycling and Aging

Description Electroless nickel electroless palladium immersion gold (ENEPIG) surface finish for printed circuit board (PCB) has now become a key surface finish that is used for both tin-lead and lead-free solder assemblies. ... read more
Author(s)
Reza Gaffarian Ph.D.
Event
IPC APEX EXPO 2017

Soldering Immersion Tin

Description The stimulating impact of the automotive industry has sharpened focus on immersion tin (i-Sn) more than ever before. Immersion tin with its associated attributes,is well placed to fulfill the requirements of such a demanding application. ... read more
Author(s)
Rick Nichols,Sandra Heinemann
Event
IPC APEX EXPO 2017

Embracing a New Paradigm: Electronic Work Instructions (EWI)

Description While there have been quite dramatic and evident improvements in almost every facet of manufacturing over the last several decades owing to the advent and mass adoption of computer automation and networking,there is one aspect of production that remains stubbornly unaffected. ... read more
Author(s)
Jeffrey Rupert,Travis Loving
Event
IPC APEX EXPO 2017

Database Driven Multi Media Work Instructions

Description Work instructions are time consuming to generate for engineers,often requiring regeneration from scratch to address very minor changes. They need to be produced in varying levels of detail,with varying guidelines,for multiple stations,operators and lines. ... read more
Author(s)
Tommy Fox
Event
IPC APEX EXPO 2017

Effect of Encapsulation Materials on Tensile Stress During Thermo-Mechanical Cycling of Pb-Free Solder Joints

Description Electronic assemblies use a large variety of polymer materials with different mechanical and thermal properties to provide protection in harsh usage environments. ... read more
Author(s)
Maxim Serebreni,Dr. Nathan Blattau,Dr. Gilad Sharon,Dr. Craig Hillman
Event
IPC APEX EXPO 2017

Evaluation,Selection and Qualification of Replacement Reworkable Underfill Materials

Description A study was performed to investigate,evaluate and qualify new reworkable underfill materials to be used primarily with ball grid arrays (BGAs),Leadless SMT devices,QFNs,connectors and passive devices to improve reliability. ... read more
Author(s)
Jeffrey Colish,Luis Lopez,Carlo Viola
Event
IPC APEX EXPO 2017

An Investigation into the Durability of Stencil Coating Technologies

Description It is well documented that Nano coatings on SMT stencils offer many benefits to those assembling PWBs. With reduced standard deviation and improved transfer efficiency nano coatings can provide,there is also a cost. ... read more
Author(s)
Greg Smith,Tony Lentz
Event
IPC APEX EXPO 2017

Application Methods and Thermal Mechanical Reliability of Polymeric Solder Joint Encapsulation Materials (SJEM) on SnAgCu Solder Joints

Description With each new generation,the complexity in the design of flip chip devices,as exemplified by thinner package stack-ups,larger device sizes,and multiple die configurations,is increasing significantly. ... read more
Author(s)
Jagadeesh Radhakrishnan,Sunny Lu,Al Molina,Olivia H. Chen,Wu Jin Chang,Xin Wang,Kok Kwan Tang,Scott Mokler,Raiyo Aspandiar
Event
IPC APEX EXPO 2017

Does Cleaning the PCB Before Conformal Coating Add Value

Description Cleanliness level of PCBs is becoming more and more critical given component miniaturization,component density,and manufacturing practices that include no-clean solder flux. ... read more
Author(s)
Mark McMeen,Jason Tynes,Mike Bixenman,Gustavo Arredondo
Event
IPC APEX EXPO 2017

SIR Test Vehicles - Comparison from a Cleaning Perspective

Description PCB design has evolved greatly in recent years becoming ever more complex. Board density is increasing,component standoff heights are decreasing and long term reliability requirements are greater than ever,particularly for Class III products. ... read more
Author(s)
Naveen Ravindran,Umut Tosun
Event
IPC APEX EXPO 2017

Use of High Purity Water to Eliminate Contamination and Achieve Cleanliness - A Discussion of Performance and Costs

Description PCB board manufacturers engage in a number of wet processes. Water is used ubiquitously in many of these processes for rinsing as well as bath make-up. The impacts of water quality on production processes and product quality are many times ignored. ... read more
Author(s)
Azita Yazdani
Event
IPC APEX EXPO 2017