Welcome to IPC's collection of technical papers presented at conferences since 2002. You can search by author, title and keyword. You can also search for keywords and topics in the Tag field. Access to the papers is reserved for IPC members.

Root Cause Analysis and Risk Assessment of a Multilayer Ceramic Capacitor Flexural Crack Propagating Fault

Failure of a printed circuit board assembly (PCBA) can occur because of design, manufacturing, mechanical, or electrochemical issues. A propagating fault is a severe failure mechanism in whi .. weiterlesen
Author(s)
Jennifer Bennett, Eric Campbell, Jim Bielick, Mehdi Hamid, Kevin O’Connell
Event
IPC APEX EXPO 2023

Development of Low Loss Adhesive Film for Multilayer PTFE Substrate

Fluororesins such as PTFE, which have excellent low-dielectric properties, are used as substrates for high-capacity, high-speed transmission, and their application is increasingly promising .. weiterlesen
Author(s)
Yusuke Watase, Tetsuro Iwakura, Masaki Yamaguchi
Event
IPC APEX EXPO 2023

Hybrid Adhesion Enhancement Systems and its Quality Control for Low Loss PCB Inner Layer Bonding

The search for novel adhesion promoters (AP) for inner-layer bonding of printed circuit boards that meet the requirements of high-frequency applications is driving the surface treatment indu .. weiterlesen
Author(s)
Christopher A. Seidemann, Thomas Thomas, Philipp Haarmann, Valentina Belova-Magri, Patrick Brooks, Wonjin Cho
Event
IPC APEX EXPO 2023

A Microvia Damage Model

An electrical model of a thermally damaged microvia has been constructed incorporating observations from electrical test, Scanning Electron Microscopy (SEM), Transmission Electron Microscopy .. weiterlesen
Author(s)
Michael N. Lovellette
Event
IPC APEX EXPO 2023

High Resolution Physical Analyses of Microvia - Target Pad Interfaces

Open circuit failure in microvias is an important issue for critical device reliability yet remains poorly understood. Separations at the microvia-target pad interface caused by board-normal .. weiterlesen
Author(s)
Scott Sitzman, Martin Leung, Eric Frasco, Zachary Lingley, Gary Stupian, James Parke, Shawn Ashley
Event
IPC APEX EXPO 2023

Soft and Pliable Circuit Boards Made with a Novel Thermoset Polymer

The ongoing COVID-19 pandemic has highlighted the importance of remote healthcare for the well-being of society. On-body devices designed to detect vital signals, dispense medications, and p .. weiterlesen
Author(s)
Tomohiro Fukao, Andy Behr, Tomoaki Sawada, Kazuhito Miyazaki, Takatoshi Abe, Ryuji Ozeki, Nobuyuki Koyama
Event
IPC APEX EXPO 2023

Process Considerations for Defluxing Ultra-Fine Pitch Die on CoWs

Heterogeneous integration has become one of the most important approaches in the semiconductor technology world. The process nodes are constantly shrinking from 16nm to 5nm and lower, with C .. weiterlesen
Author(s)
Ravi Parthasarathy
Event
IPC APEX EXPO 2023

Temperature Behavior of FR4 Substrates when Processing During Laser Depaneling

The use of modern laser systems for depaneling printed circuit boards can present many advantages as well as some challenges for the production engineer compared to conventional mechanical s .. weiterlesen
Author(s)
Patrick Stockbruegger, Stephan Schmidt
Event
IPC APEX EXPO 2023

Moving Towards Failure-free and Higher Efficient PCB Depaneling Methods with Laser Technology

Increasing demands on printed circuit boards require new production methods. For years, lasers were mainly used for application with the highest accuracy requirements. Today, laser depanelin .. weiterlesen
Author(s)
Lars Ederleh, Javier Gonzalez
Event
IPC APEX EXPO 2023

Understanding Electroless Nickel Thickness in ENIG and ENEPIG

IPC-4552 and IPC-4556 are industry performance specifications for ENIG (Electroless Nickel/Immersion Gold) and ENEPIG (Electroless Nickel/Electroless Palladium/Immersion Gold) as used for th .. weiterlesen
Author(s)
Robert Weber
Event
IPC APEX EXPO 2023

Solvent Free Copper Extraction

Cupric chloride etchants are often used in PCB fabrication. They use Cu+2 to oxidize solid copper producing two Cu+ ions.[3] During operation, the etchant is overloaded with copper ions. To .. weiterlesen
Author(s)
Derek Lovejoy
Event
IPC APEX EXPO 2023

Enabling KCN-Free Stabilization for Mixed Reaction Gold Electrolytes

In the printed circuit board (PCB) industry, the surface finish acts as both protection layer and as active enabler for a broad variety of interconnecting techniques. The deposition of gold .. weiterlesen
Author(s)
Britta Schafsteller, Robert Spreemann, Dirk Tews, Gustavo Ramos
Event
IPC APEX EXPO 2023

3D Printing of Plastic Structures onto PCBs for Circuit Protection Strategies

This paper describes the novel use of Fused Filament Fabrication (FFF) 3D-printing technology to create plastic, positioning and retaining structures directly onto the surface of standard FR .. weiterlesen
Author(s)
Stanton F. Rak
Event
IPC APEX EXPO 2023

Advanced Processes for Improving Performance of Additively Manufactured Electronics

Direct Digital Manufacturing (DDM) combines additive and subtractive manufacturing methods to fully fabricate Printed Circuit Structures (PCS). Harnessing the flexibility of additive methods .. weiterlesen
Author(s)
Jason C. Benoit, Bryce P. Gray, Mark Kloza, Kenneth H. Church
Event
IPC APEX EXPO 2023

TCT and Cross Section Analysis of Combined Alloy and Flux Approach Towards Cost-Effective, High Reliable Solder Joints for Automotive Applications

High reliable lead-free alloys are suitable for high operating temperatures and longer temperature-cycling time. The Innolot alloy,for example, is based on the tin-silver-copper (SAC) metall .. weiterlesen
Author(s)
Manu Noe Vaidya, Sebastian Fritzsche, Peter Prenosil, Katja Stenger, Stefan Gunst, Stefan Merlau
Event
IPC APEX EXPO 2023

Highly Accelerated Vibration Testing for the Evaluation of Solder Alloys in Automotive Applications

When evaluating solder paste for use, mechanical reliability is one feature of interest. The performance of an electronic assembly in a vehicle, for example, may hinge on a solder alloy’s re .. weiterlesen
Author(s)
Kennedy Fox, Alan Plant, Paul Salerno, Kevin Martin, Anna Lifton, Karen Tellefsen
Event
IPC APEX EXPO 2023

Using Flux-Coated Solder Preforms to Repeatably Achieve Low Voiding in Power ICs: An Automotive Case Study

For an automotive transmission control unit (TCU) platform, the bottom ground pad of a high power low-profile quad flat package (LQFP) component soldered to the thermal pad of the PCB had a .. weiterlesen
Author(s)
Andreas Karch
Event
IPC APEX EXPO 2023

Effects of BGA Rework on Board-Level Reliability

The research goal was to establish a limit for the number of rework cycles for Ball Gird Arrays (BGAs) and to determine the clearance required between a BGA and its surrounding components on .. weiterlesen
Author(s)
Khaw Mei Ming, Joe Smetana, Sandru Perumal, Jason Ng, Jack Tan
Event
IPC APEX EXPO 2023

Novel Automatic Repair of Populated PCBs in a Cost-Effective and Adaptive Way

Repair of soldered components is a constant necessity in the electronics industry. Product performance enhancement, damaged components, and exchange of wrong placed components are some of th .. weiterlesen
Author(s)
Irving Rodríguez, Vinzenz Bissig
Event
IPC APEX EXPO 2023

Non-Destructive BGA Rework Using Infrared Heating Technology

During the past few years, it has become increasingly difficult to physically rework printed circuit board (PCB) assemblies. Such mundane operations as soldering, desoldering and component r .. weiterlesen
Author(s)
Aaron Caplan
Event
IPC APEX EXPO 2023

Quality Assurance for Advanced Packaging Prototyping: Solder Paste Behavior as Key Monitoring Parameter

Highly reliable and high-yield prototyping in the early stages of development is crucial for innovations in next generation microelectronic systems to demonstrate the results of research. Th .. weiterlesen
Author(s)
M. Obst, R. Schwartz, M. Miller, K.-F. Becker, D. Shangguan, O. Hölck, M. Gross, T. Braun, C. Frederickson, M. Schneider Ramelow
Event
IPC APEX EXPO 2023

QFN Thermal Pad Design for Void Minimization

Different types of components with soldered bottom terminations are increasingly used in the electronics industry with the principal objective to improve heat dissipation. The larg .. weiterlesen
Author(s)
Lars Bruno, Benny Gustafson, Yohann Morandy
Event
IPC APEX EXPO 2023

A Novel Copper Via Filling Electrolyte for Plating on IC Substrates

The Semi-Additive Process (SAP) is a standard process to enable very fine lines and spaces to produce highly sophisticated Integrated Circuit Substrates (ICS). When operating with lines and .. weiterlesen
Author(s)
Mustafa Özkök, Hee-Bum Shin, Henning Hübner, Grigory Vazhenin
Event
IPC APEX EXPO 2023

Novel Surface Finish for 5G-mmWave frequency PCB Technologies- How to Achieve Optimum Signal Integrity

The next generation devices using high frequency of 5G to mmWave and greater has called for innovation in materials used in electronics manufacturing to realize the optimum signal integrity .. weiterlesen
Author(s)
Kunal Shah Ph.D.
Event
IPC APEX EXPO 2023

Reassessing Surface Finish Performance for Next Generation Technology

PCB Fabricators have long since abandoned Hot-Air Levelling, with several alternative final finishes (ImAg, ImSn, OSP, ENIG and ENEPIG) now well established as having a track record of meeti .. weiterlesen
Author(s)
Frank Xu Ph.D., Martin Bunce, Ernie Long Ph.D., Jim Watkowski
Event
IPC APEX EXPO 2023

A High Thermal Performance Die Attaching Paste based on Hybrid Pressure-less Silver Sintering Technology for Aerospace Application

Aerospace and defense applications present unique challenges for material suppliers. As increasingly adoption of wide bandgap semiconductor materials and advanced diverse accessible heteroge .. weiterlesen
Author(s)
Yuan Zhao, Bruno Tolla, Doug Katze, Glenda Castaneda, John Wood, Jo-Anne Wilson, David Brand
Event
IPC APEX EXPO 2023

Failure Characteristics of PCBs in Automotive EV Powertrain Applications and Solution Proposals to Improve Reliability and Robustness

The rapid change to and steep rise of electric vehicles (EV) results in many challenges for the design, manufacturing, testing, and the understanding of reliability and robustness for printe .. weiterlesen
Author(s)
Dr.-Ing. Walter Olbrich
Event
IPC APEX EXPO 2023

Expandable Bio-based Polymers: A Lightweight Future for Electronics Ruggedization – Immersion Study

“Light weighting” has become an important trend in numerous manufacturing divisions. Lightweight materials are particularly valuable in any portable device including mass transit systems, au .. weiterlesen
Author(s)
Beth Turner
Event
IPC APEX EXPO 2023

Selective Solder Nozzles: Insight Into Wear Mechanisms and Future Developments

Selective soldering utilizes wettable metal nozzles for controlled application of solder to components. The wetting of solder to the nozzles is part of a complex mechanism that causes wear o .. weiterlesen
Author(s)
Samuel J. McMaster Ph.D, Andrew Cobley, Nigel Monk, John E. Graves
Event
IPC APEX EXPO 2023

New Soldering Technology for High and Mixed-Volume Through-Hole Pin Devices

Surface mount technology was developed in the 1960s and implemented on printed circuit boards in the 1980s. High-density electronic assemblies are dominated nowadays by surface mount devices .. weiterlesen
Author(s)
Gerjan Diepstraten
Event
IPC APEX EXPO 2023

Photonic Soldering of Wafer-level Chip-scale Packaged Components on Polyethylene Terephthalate Flex Board

Advanced implementation of wearables and IOT applications require attachment of components on lightweight, mechanically flexible, and low-cost substrates. Candidate materials that meet these .. weiterlesen
Author(s)
Harry Chou Ph.D, Ara Parsekian Ph.D, Nikhil Pillai, Ian Rawson, Rudy Ghosh Ph.D, Vahid Akhavan Ph.D
Event
IPC APEX EXPO 2023

Gold Brush Plating Rework of Power Logic Circuit Card Assembly in an Aerospace Electronic Application

Selective electrodeposition (brush plating) was successfully used to rework a solder-contaminated, hard gold-plated copper flag connector for a circuit card assembly (CCA). The localized rep .. weiterlesen
Author(s)
Kevin R. Chasse, Daniel N. Urban, John P. Dahill, and Kurt V. Delorenzo
Event
IPC APEX EXPO 2019

iNEMI General Purpose Flowers of Sulfur Corrosion Chamber

The iNEMI flowers of sulfur (FoS) corrosion chamber was developed to study creep corrosion on printed circuit board assemblies(PCBAs). The chamber, typically run at 50 or 60oC, has corrosive .. weiterlesen
Author(s)
Prabjit Singh, Larry Palmer, Haley Fu, Dem Lee, Jeffrey Lee, Karlos Guo, Jane Li, Chen Xu, Simon Lee and Geoffrey Tong
Event
IPC APEX EXPO 2019

Reducing Dust Deposition on Electronic Equipment by Optimizing Cooling Air Flow Patterns

Environmental dust accumulation on electronic equipment can impact the performance and reliability of the equipment in various ways. This includes mechanical effects (such as obstructions of .. weiterlesen
Author(s)
Chen Xu, Jason Stafford*
Event
IPC APEX EXPO 2019

Electronic Board Defect Classification and Detection with Deep Learning

Inspection means have increasingly been incorporated into typical manufacturing of boards, substrates and/or systems. A significant number of automatic inspections rely on the analysis of im .. weiterlesen
Author(s)
Dan Sebban and Nissim Matatov
Event
IPC APEX EXPO 2019

Beyond The Hype -The Digital Twin Demystified

Digitalization changes everything, everywhere. It is inevitable, new business drivers are forcing the Electronics industry to rethink every element of their business. Virtually every company .. weiterlesen
Author(s)
David Rogers
Event
IPC APEX EXPO 2019

Energy Efficient Reflow Soldering Process Using Embedded Carbon Layers

As the reflow soldering process is the main energy consumer in a SMT assembly line, there is a high potential for cost reduction by significantly reducing the amount of energy needed. Meltin .. weiterlesen
Author(s)
Andreas Reinhardt, Arne Neiser
Event
IPC APEX EXPO 2019

Can 150μm Pitch Flip Chip be Done on Standard SMT Lines?

As miniaturization trends continue in the electronics industry, System in Package (SiP) technology is gaining more and more traction. In many ways, some SiP modules are just surface mount te .. weiterlesen
Author(s)
David Geiger, Howard Osgood, Robert Pennings
Event
IPC APEX EXPO 2019

Investigating the Metric 0201 Assembly Process

The advance in technology and its relentless develop mentis delivering yet another surface mount assembly challenge. To meet the market demand for products with higher functionality whilst r .. weiterlesen
Author(s)
Clive Ashmore
Event
IPC APEX EXPO 2019

Balancing Air Assisted Atomization for Improved Conformal Coating Quality

Polymer coating materials protect electronics from harsh environments, assuring safe and reliable performance. To reach the highest level of reliability, coatings must be selectively applied .. weiterlesen
Author(s)
Camille Sybert Tim Girvin
Event
IPC APEX EXPO 2019

Automated Conformal Coating of Circuit Card Assemblies Using Polyurethane Material

The development of an automated circuit card assembly(CCA)conformal coating process using a low outgassing polyurethane material was essential for meeting the increase in customer demand fro .. weiterlesen
Author(s)
Marissa Pati, AnaL. Campuzano-Contreras
Event
IPC APEX EXPO 2019

High Performance Light and Moisture Dual Curable Automotive Conformal Coating

Light-curable materials can provide significant benefits over conventional technologies, including lower operating costs driven by lower labor needs, space savings, lower energy demand, and .. weiterlesen
Author(s)
Aysegul Nebioglu, Chris Morrissey
Event
IPC APEX EXPO 2019

Future of “Substances and Materials in Products ”Data Exchange Formats as Standards

To support regulations on hazardous substances in materials and in products like the automotive EU End of Life Vehicle (ELV) directive, the Electronics and Electrical Equipment Restriction o .. weiterlesen
Author(s)
Jean-Pierre
Event
IPC APEX EXPO 2019

Endocrine Disrupting Chemicals and Bioaccumulative Substances –The Next Wave of Regulated Substances in Electronics

Until recently, virtually all restricted materials in electronics were classified as either carcinogens (e.g. Pb) or reproductive toxins (e.g. phthalates). Two new categories of restricted m .. weiterlesen
Author(s)
Bruce Calder
Event
IPC APEX EXPO 2019

High Frequency Due to Copper Topology Phase 2 Project –Final Report High Density Packaging User Group (HDP)

The High Density Packaging (HDP) User Group has completed a project based upon an earlier project evaluating the different types of high frequency test methods used in the industry for measu .. weiterlesen
Author(s)
Karl Sauter
Event
IPC APEX EXPO 2019

Moisture Effects on the High Frequency Testing of Laminates

Earlier HDP User Group project work that has been completed and published compared the different types of high frequency test methods used in the industry for measuring Dk and Df at high fre .. weiterlesen
Author(s)
Karl Sauter
Event
IPC APEX EXPO 2019

Tolerance Mistaken: Impacts of not properly addressing material, industry standards and assembly process limitations

As electronic assembly designs have increased in density and component packaging size and lead pitch have decreased in size, this has placed tighter requirements on manufacturing processes. .. weiterlesen
Author(s)
Dale Lee
Event
IPC APEX EXPO 2019

Electrical and Thermo-Mechanical Design Constraints Affecting System and Component Performance

This slide show presents solutions to the relevant Power Module question: "What has to be considered within a PCB, if currents with about 50 A and voltages above 500 V should be designed?"&n .. weiterlesen
Author(s)
Michael Schleicher
Event
IPC APEX EXPO 2019

The Importance of Non-Destructive Bare Board Inspection –Preventing Failure Before You Start Work

The operation and reliability of any electronic assembly is very dependent on the performance, quality and consistency of the bare printed circuit board (PCB). Without good quality bare boar .. weiterlesen
Author(s)
David Bernard, Bob Willis
Event
IPC APEX EXPO 2019

Analyzing a Printed Circuit Board with Oxide Residue

A number of similar Printed Wiring Assemblies (PWAs) had been subjected to final electrical tests on automated test equipment when a common test failure was recognized. All PWAs were failing .. weiterlesen
Author(s)
Wade Goldman , Andrew Dineen, Hailey Jordan, Curtis Leonard, Edward Arthur
Event
IPC APEX EXPO 2019