Welcome to IPC's collection of technical papers presented at conferences since 2002. You can search by author, title and keyword. You can also search for keywords and topics in the Tag field. Access to the papers is reserved for IPC members.

Condensation Testing - A New Approach

Description Conformal coatings are applied to protect electronic assemblies from adventitious environmental factors,which include,for example,corrosive gases,corrosive fluids and high humidity. ... read more
Author(s)
Chris Hunt,Ling Zou,Phil Kinner
Event
IPC APEX EXPO 2016

Test Method Development for Detecting Pitting/Crevice Corrosion Formation on Electronic Assemblies

Description Pitting/Crevice corrosion on printed circuit boards has not been well studied in the industry. ... read more
Author(s)
Mike Bixenman,Wallace Ables,Richard Kraszewski,Chin Siang Kelvin Tan,Julie Silk,Kieth Howell,Takatoshi Nishimura,Jim Hartzell,Karl Sauter,Robert Smith
Event
IPC APEX EXPO 2016

PCB Sourcing Using PCQR

Description In a global market,it is often difficult to determine the best PCB suppliers for your technology needs,while also achieving the lowest costs for your products. ... read more
Author(s)
Al Block,Naji Norder,Chris Joran
Event
IPC APEX EXPO 2016

Utility of Dual Applicators for Non-Atomized Conformal Coating to Improve High-Volume Manufacturing Optimization

Description Electronics manufacturers protect their circuit boards with conformal coatings. Conformal coatings serve as a barrier from environmental hazards and internal shorts,tin whiskers,and corrosion at the board level. ... read more
Author(s)
Camille Sybert,Michael Szuch
Event
IPC APEX EXPO 2016

A Review of Jetting Technologies for Fluid Dispensing - Identifying the Features that Influence Productivity

Description As consumer products continue to reduce in price,pressure is placed upon the manufacturing of sub-components for improving cost. ... read more
Author(s)
Garrett Wong
Event
IPC APEX EXPO 2016

Improved Maintenance and Reliability for Large Volume Underfill Processes

Description An ever-increasing number of electronics assembly applications are using flip chip packages that require large volume underfill. Large volume underfill is typically defined as being for a die size greater than 12 x 12 millimeters and requiring the underfill volume to be >20 milligram (mg). ... read more
Author(s)
Sunny Agarwal
Event
IPC APEX EXPO 2016

Approaches to Commercializing New Nano-Electronic Materials

Description •Nano-electronics potential •Barriers to entry – and opportunities •Examples –Nano-solder –Capacitor materials –Graphene •Opportunities for rapid commercialization? ... read more
Author(s)
Alan Rae
Event
IPC APEX EXPO 2016

Factors Affecting the Adhesion of Thin Film Copper on Polyimide

Description The use of copper foils laminated to polyimide (PI) as flexible printed circuit board precursor is a standard practice in the PCB industry. ... read more
Author(s)
David Ciufo,Hsin-Yi Tsai,Michael J. Carmody
Event
IPC APEX EXPO 2016

Solderability and Reliability Evolution of no-Clean Solder Fluxes for Selective Soldering

Description Flux consumption for wave soldering tends to decrease,mainly due to its gradual replacement by reflow soldering methods (i.e. pin-in-paste) in many electronics applications. ... read more
Author(s)
Emmanuelle Guéné,Richard Anisko,Céline Puechagut
Event
IPC APEX EXPO 2016

Does Solder Particle Size Impact the Electrical Reliability of a No-Clean Solder Paste Flux Residue

Description No-clean soldering processes continue to dominate the electronics manufacturing world,especially amongst consumer-type electronics. For many years,type 3 was pretty much the “standard” solder paste particle size with a distribution of 25 – 45 microns (-325/+500 mesh). ... read more
Author(s)
Eric Bastow
Event
IPC APEX EXPO 2016

Thermal Profile Variation and PCB Reliability

Description When designing PCBs,solder paste selection is critical. Once a specific paste type and supplier are identified,the manufacturing process is developed and refined. Critical to the quality of the solder joint is an effective thermal profile. ... read more
Author(s)
Jigar Patel,Umut Tosun
Event
IPC APEX EXPO 2016

Can Lower Temperature Solderable Adhesive Replace SAC Paste

Description The electronic industry is currently very interested in low temperature soldering processes,such as using Sn/Bi alloy,to improve process yield,eliminate the head-in-pillow effect,and enhance rework yield. ... read more
Author(s)
Mary Liu,Wusheng Yin Ph.D.
Event
IPC APEX EXPO 2016

Novel Thermally Conductive Low Pressure Overmold Materials as a Solution for Thermal Management

Description The dissipation of heat from a power die,such as those used to drive the increasingly popular LED arrays,has traditionally been achieved by use of a thermal interface material (TIM) and a metallic heat sink. ... read more
Author(s)
Callum Poole
Event
IPC APEX EXPO 2016

Controlling Voiding Mechanisms in the Reflow Soldering Process

Description While a significant level of voiding can be tolerated in solder joints where electrical conductivity is the main requirement,voiding at any level severely compromises thermal conductivity. ... read more
Author(s)
Kieth Sweatman,Takatoshi Nishimura,Kenichiro Sugimoto,Akira Kita
Event
IPC APEX EXPO 2016

Void Reduction in Reflow Soldering Processes by Sweep Stimulation of PCB Substrate

Description Due to the ongoing trend towards miniaturization of power components,the need for increased thermal conductivity of solder joints in SMT processes gains more and more importance. Therefore,the role of void free solder joints in power electronics becomes more central. ... read more
Author(s)
Viktoria Rawinski
Event
IPC APEX EXPO 2016

PCB Cleanliness Assessment Methodologies - A Comparative Study

Description PCB manufacturers use a wide variety of solder pastes and fluxes including No-Clean,RMA and OA,both leaded and lead-free within their processes. As part of the manufacturing process,components are soldered using reflow ovens and/or wave solder systems. ... read more
Author(s)
Umut Tosun,Jigar Patel
Event
IPC APEX EXPO 2016

RoHS Substance Measurements in Complex Products

Description With the wide breadth of component types used in complex electronic equipment,implementation of the European Union Restriction of Hazardous Substances 2011/65/EU/ (RoHS) is a challenge. ... read more
Author(s)
Julie Silk,Soon-Tat Cheah
Event
IPC APEX EXPO 2016

21st Century PCB FAB Factory Design Which Eliminates Regional Cost Advantages

Description Over fifteen years has passed since North America and Europe ceased being the center of worldwide PCB fabrication,and were supplanted by a Far East market with low cost labor,more relaxed environmental requirements,and strong government support. ... read more
Author(s)
Alexander Stepinski
Event
IPC APEX EXPO 2016

Additive Manufacturing in a Supply Chain Solution Provider Environment

Description Additive Manufacturing has recently been brought into the spotlight as an alternative manufacturing method. ... read more
Author(s)
Zohair Mehkri,David Geiger,Anwar Mohammed,Murad Kurwa
Event
IPC APEX EXPO 2016

To Quantify a Wetting Balance Curve

Description Wetting balance testing has been an industry standard for evaluating the solderability of final finishes on printed circuit boards (PCB) for many years. ... read more
Author(s)
Frank Xu Ph.D.,Robert Farrell,Rita Mohanty Ph.D.
Event
IPC APEX EXPO 2016

Mitigation of Pure Tin Risk by Tin-Lead SMT Reflow - Results of an Industry Round-Robin

Description The risk associated with whisker growth from pure tin solderable terminations is fully mitigated when all of the pure tin is dissolved into tin-lead solder during SMT reflow. ... read more
Author(s)
David Pinsky,Tom Hester,Dr. Anduin Touw,Dave Hillman
Event
IPC APEX EXPO 2016

Comparison of Site Printing Performance for Rework - Adhesive Backed Plastic versus Mini Metal Stencils

Description Ever since there has been a widespread usage of surface mount parts,the trend of continued shrinkage of devices with ever finer pitches has continued to challenge PCB assemblers for the rework of same. ... read more
Author(s)
Bob Wettermann
Event
IPC APEX EXPO 2016

An Investigation into the Use of Nano-Coated Stencils to Improve Solder Paste Printing with Small Aperture Area Ratios

Description Certain types of nano-coated stencils dramatically improve the transfer efficiency of solder paste during paste printing. These nano-coatings also refine the solder paste brick shape giving improved print definition. ... read more
Author(s)
Jasbir Bath,Tony Lentz,Greg Smith
Event
IPC APEX EXPO 2016

Challenges on ENEPIG Finished PCBs: Gold Ball Bonding and Pad Metal Lift

Description As a surface finish for PCBs,Electroless Nickel/Electroless Palladium/Immersion Gold (ENEPIG) was selected over Electroless Nickel/Immersion Gold (ENIG) for CMOS image sensor applications with both surface mount technology (SMT) and gold ball bonding processes in mind based on the research availa ... read more
Author(s)
Young K. Song,Vanja Bukva
Event
IPC APEX EXPO 2016

NSOP Reduction for QFN RFIC Packages

Description Wire bonded packages using conventional copper leadframe have been used in industry for quite some time. ... read more
Author(s)
Mumtaz Y. Bora
Event
IPC APEX EXPO 2016

Low Profile Embedded Magnetics for RF Communication Systems

Description Portable electronics demand that inductors and transformers be implemented in low profile surface mount packages. In communication systems,magnetic components are used for impedance matching,voltage isolation,energy storage,noise filtering,and combining signals. ... read more
Author(s)
Jim Quilici
Event
IPC APEX EXPO 2016

2.5D and 3D Semiconductor Package Technology: Evolution and Innovation

Description The electronics industry is experiencing a renaissance in semiconductor package technology. A growing number of innovative 3D package assembly methodologies have evolved to enable the electronics industry to maximize their products functionality. ... read more
Author(s)
Vern Solberg
Event
IPC APEX EXPO 2016

IPC-1782 Standard for Traceability Supporting Counterfeit Components

Description Traceability has grown from being a specialized need for certain safety critical segments of the industry,to now being a recognized value-add tool for the industry as a whole. ... read more
Author(s)
Michael Ford
Event
IPC APEX EXPO 2016

Will the "Internet of Manufacturing" Really Affect Business?

Description With technology these days,we often find solutions without a problem,rather than the other way around. The concept of the “Internet of Manufacturing” (IoM),combined with the evolution toward automated and computerized factories,is an exciting subject for engineers. ... read more
Author(s)
Michael Ford
Event
IPC APEX EXPO 2016

Smart Factory at Fuyong

Description The highly-automated and connection-driven methods in Electronics Manufacturing is a more and more important topic in the industry today. Advances in modern manufacturing technologies make factories smarter,safer and more environmentally sustainable. ... read more
Author(s)
Leo Xie,Jeff Li,Andy Liu,Romen Luo,Jiang Wang,Yenny Zhu,CK Tan
Event
IPC APEX EXPO 2016

Unique Implementation of a 15 Layer,Unboned/Looseleaf,Bookbinder Rigid Flex with Backdrill and LGA Interconnect

Description While flex and rigid flex (IPC-6013 Types 1 through 4i[1]) have always been important in 3D packaging to help resolve space constraints and meet other design requirements,the continued push for denser packaging and higher performance has only increased the demand for more complex interconnects. ... read more
Author(s)
John Dangler,Jeffrey Taylor,Cynnthia A. Verbrugge
Event
IPC APEX EXPO 2016

Development of Halogen Free,Low Loss Copper-Clad Laminates Containing a Novel Phosphonate Oligomer

Description With the rapid development of the information industry,increasing attention is being paid to the dielectric performance of base materials including copper-clad laminates (CCL) and prepregs. ... read more
Author(s)
Lawino Kagumba Ph.D.,Yang Zhong Qiang,Huang Tian Hui,You Jiang,Douglas Sober
Event
IPC APEX EXPO 2016

A Novel Solution for No-Clean Flux Not Fully Dried Under Component Terminations

Description The miniaturization trend is driving industry to adopting low standoff components or components in cavity. The cost reduction pressure is pushing telecommunication industry to combine assembly of components and electromagnetic shield in one single reflow process. ... read more
Author(s)
Fen Cheng,Ning-Cheng Lee
Event
IPC APEX EXPO 2016

Divergence in Test Results Using IPC Standard SIR and Ionic Contamination Measurements

Description Controlled humidity and temperature controlled surface insulation resistance (SIR) measurements of flux covered test vehicles,subject to a direct current (D.C.) bias voltage are recognized by a number of global standards organizations as the preferred method to determine if no clean solder paste ... read more
Author(s)
K. Tellefsen,M. Holtzer,T. Cucu,M. Liberatore,M. Schmidt,S. Moser,L. Henneken,P. Eckold,U. Welzel,R. Fritsch,D. Schlenker
Event
IPC APEX EXPO 2016

Challenges Associated with Non-Clean Liquid Flux Selection to Meet Industry Standards

Description The selection of a liquid flux for use in wave soldering operations is extremely critical to both the manufacturing assembly process and the long term reliability of electronic assemblies. ... read more
Author(s)
Ursula Marquez de Tino Ph.D.,Richard Kraszewski,Kirk Van Dreel
Event
IPC APEX EXPO 2016

Lean Six Sigma Approach to New Product Development

Description In this rapidly moving electronics market,fast to market with new products is what separates top performing companies from average companies. A survey conducted by Arthur D. ... read more
Author(s)
Rita Mohanty
Event
IPC APEX EXPO 2016

Combining Six Sigma Tools with Lean Performance Measurement to Sustain Continuous Improvement Activities

Description Sustaining the results of any continuous improvement effort can be challenging. With Lean improvement,constant monitoring,coaching and tweaking is often required to keep the "old ways" from creeping back into the process. ... read more
Author(s)
Mark A. Nash
Event
IPC APEX EXPO 2016

Board Warpage During Reflow Soldering - Need for Board Support?

Description In the high temperatures during board assembly reflow soldering,the base material becomes soft and there is a severe risk for permanent warpage. There are many parameters that could affect board warpage during reflow soldering. ... read more
Author(s)
Lars Bruno
Event
IPC APEX EXPO 2016

Board Warpage During Reflow Soldering - Need for Board Support?

Description In the high temperatures during board assembly reflow soldering,the base material becomes soft and there is a severe risk for permanent warpage. There are many parameters that could affect board warpage during reflow soldering. ... read more
Author(s)
Lars Bruno
Event
IPC APEX EXPO 2016

Tiny With a Big Impact: True of False? Impact of the Component Complexity on the assembly process. Miniaturized Components (01005,03015...) in the Mix with so-called Standard Components (BGA,LED,Pin-in-Paste)

Description The electronics markets place widely varying demands on products,thus necessitating a great deal of complexity with regard to board design and connector technology. ... read more
Author(s)
Helmut Öttl,Hans Bell Ph.D.,Rudi Dussler,Nico Fahrner
Event
IPC APEX EXPO 2016

An Interesting Approach to Yield Improvement for the Solder Paste Printing and Reflow Process

Description Whilst many companies invest time,effort and cost into up front work to fix snags which would lead to issues with yield during production,this paper shows the efforts of the company who looks to take things further. ... read more
Author(s)
Lauri Märtin,Kristjan Piir,Enics Eesti AS,Keith Bryant
Event
IPC APEX EXPO 2016

High Frequency RF Electrical Performance Effects of Plated through Hole Vias

Description Plated Though Hole (PTH) vias are common in the PCB industry,however their impact on electrical performance can sometimes be unclear. The confusion can be due to several different issues. ... read more
Author(s)
John Coonrod
Event
IPC APEX EXPO 2016

Round Robin of High Frequency Test Methods by IPC-D24C Task Group

Description Currently there is no industry standard test method for measuring dielectric properties of circuit board materials at frequencies greater than about 10 GHz. Various materials vendors and test labs take different approaches to determine these properties. ... read more
Author(s)
Glenn Oliver,Jonathon Weldon,Chudy Nwachukwu,John Coonrod,John Andresakis,David L. Wynants Sr.
Event
IPC APEX EXPO 2016

A Structured Approach for Failure Analysis and Root Cause Determination for a Complex System Involving Printed Wiring Assemblies

Description Determining the root cause of a failure in a complex system is a demanding task that requires a structured and disciplined approach. ... read more
Author(s)
Wade Goldman,Alisa Grubbs,Edward Arthur
Event
IPC APEX EXPO 2016

Thermo-Electric Cooler Module Reliability Improvements for CT Detector Subsystem

Description Thermo-electric coolers (TEC's) are becoming increasingly popular in the medical device industry,where design space is limited and high heat transfer capacity is needed. ... read more
Author(s)
Mahesh Narayanaswami,Reinaldo Gonzalez
Event
IPC APEX EXPO 2016

How to Use the Right Flux for the Selective Soldering Application

Description The selective soldering application requires a combination of performance attributes that traditional liquid fluxes designed for wave soldering applications cannot fulfill. First,the flux deposition on the board needs to be carefully controlled. ... read more
Author(s)
Bruno Tolla Ph.D.,Denis Jean,Xiang Wei Ph.D.
Event
IPC APEX EXPO 2016

Design Improvements for Selective Soldering Assemblies

Description Selective soldering,along with pin-in-paste reflow and press fit,is the primary assembly method for through-hole components. The reflow process is limited by component dimensions and heat resistance. Press fit becomes expensive when defects occur that cannot be repaired. ... read more
Author(s)
Gerjan Diepstraten
Event
IPC APEX EXPO 2016

Elimination of Wave Soldering Process

Description Wave soldering of pin through hole devices has been around for a very long time. It is a process that everyone says will go away and each year it is still being used. ... read more
Author(s)
David Geiger,Murad Kurwa
Event
IPC APEX EXPO 2016

AXI Voiding Detection on High Power Transistor

Description High Power Transistors contain materials and structure that pose unique challenges to AXI technologies. The work discusses traditional AXI imaging and processing techniques and their limitations in very heavily shaded,and non-uniformly shaded situations. ... read more
Author(s)
Tracy Eliasson,Ricardo Corona Torres
Event
IPC APEX EXPO 2016

Defect Features Detected by Acoustic Emission for Flip-Chip CGA/FCBGA/PBGA/FPGBA Packages and Assemblies

Description C-mode scanning acoustic microscopy (C-SAM) is a non-destructive inspection technique showing the internal features of a specimen by ultrasound. The C-SAM is the preferred method for finding “air gaps” such as delamination,cracks,voids,and porosity. ... read more
Author(s)
Reza Ghaffarian Ph.D.
Event
IPC APEX EXPO 2016