Welcome to IPC's collection of technical papers presented at conferences since 2002. You can search by author, title and keyword. You can also search for keywords and topics in the Tag field. Access to the papers is reserved for IPC members.

The Impact of New Generation Chemical Treatment Systems on High Frequency Signal Integrity,High Density Packaging User Group (HDP) Project

Description The High Density Packaging (HDP) User Group has completed a project evaluating the high frequency loss impacts of a variety of imaged core surface treatments (bond enhancement treatments,including chemical bonding and newer low etch alternative oxides) applied just prior to press lamination. ... read more
Author(s)
Jim Fuller,Karl Sauter,Scott Hinaga,Tian Qingshan,John J. Davignon,Brian Butler,Ted Antonellis,Michael Coll,John Marshall,MacDermid Enthone,Joseph Smetana,Mahyar Vahabzadeh,Tommy Huang
Event
IPC APEX EXPO 2017

Influence of Copper Conductor Surface Treatment for High Reliability PCB on Electrical Properties and Reliability

Description Development of information and the telecommunications network has been outstanding in recent years,and it is required for the related equipment such as communication base stations,servers and routers,to process huge amounts of data in short periods of time. ... read more
Author(s)
Seiya Kido,Tsuyoshi Amatani
Event
IPC APEX EXPO 2017

High Frequency Dk and Df Test Methods Comparison,High Density Packaging User Group (HDP) Project

Description The High Density Packaging (HDP) user group working on high frequency test methods,used for speeds above 2.0 GHz,is developing a way of comparing how sensitive each of the various high frequency test methods are in measuring the effect of moisture content on a laminate material’s dielectric const ... read more
Author(s)
Karl Sauter
Event
IPC APEX EXPO 2017

Novel Pogo-Pin Socket Design for Automated Low Signal Linearity Testing of CT Detector Sensor

Description Due to the arrayed nature of the Computed Tomography (CT) Detector,high density area array interconnect solutions are critical to the functionality of the CT detector module. ... read more
Author(s)
Mahesh Narayanaswamy
Event
IPC APEX EXPO 2017

AOI Capabilities Study with 03015 Component

Description Automated Optical Inspection (AOI) is advantageous in that it enables defects to be detected early in the manufacturing process,reducing the Cost of Repair as the AOI systems identify the specific components that are failing removing the need for any additional test troubleshooting. ... read more
Author(s)
David Geiger,Vincent Nguyen,Hung Le,Stephen Chen,Robert Pennings,Christian Biederman,Zhen (Jane) Feng Ph.D.,Alan Chau,Weifeng Liu Ph.D.,William Uy,Anwar Mohammed,Mike Doiron
Event
IPC APEX EXPO 2017

Rework Challenges for Leading Edge Components BGA,QFN,and LED in Today's Fast Moving Industry

Description The industry continues to face the challenges associated with BGA,QFN/BTC,and LED packages. The demand for more performance by consumers drives change,which results in greater component density. ... read more
Author(s)
Paul Wood
Event
IPC APEX EXPO 2017

An Investigation into Lead-Free Low Silver Cored Solder Wire for Electronics Manufacturing Applications

Description The electronics industry has widely adopted Sn-3.0Ag-0.5Cu solder alloys for lead-free reflow soldering applications and tin-copper based alloys for wave soldering applications. In automated soldering or rework operations,users may work with Sn-Ag-Cu or Sn-Cu based alloys. ... read more
Author(s)
Shantanu Joshi,Jasbir Bath,Kimiaki Mori,Kazuhiro Yukikata,Roberto Garcia,Takeshi Shirai
Event
IPC APEX EXPO 2017

Risk Mitigation in Hand Soldering

Description Soldering is the bonding of metallic surfaces via an intermetallic compound (IMC). The interaction between thermal energy delivery,flux chemistry,and solder chemistry creates the solder bond or joint. ... read more
Author(s)
Robert Roush
Event
IPC APEX EXPO 2017

Jetting of Isotropic Conductive Adhesives with Silver Coated Polymer Particles

Description The development of novel interconnection materials for production of electronics is of considerable interest to fulfill increasing demands on interconnect reliability in increasingly demanding environments with respect to temperature extremes,mechanical stresses and/or production limitations. ... read more
Author(s)
Gustaf Mårtensson,Erik Kalland,Kieth Redford,Ottar Oppland
Event
IPC APEX EXPO 2017

Process Optimization for Fine Feature Solder Paste Dispensing

Description With the rapid trend towards miniaturization in surface mount and MEMs lid-attach technology,it is becoming increasingly challenging to dispense solder paste in ultra-fine dot applications such as those involving chip capacitors or BGA packages,as well as dispensing ultra-fine lines in MEMs lid-a ... read more
Author(s)
Maria Durham,Greg Wade,Brandon Judd,John Boggiatto
Event
IPC APEX EXPO 2017

Surface Mount Signed Warpage Case Study

Description Surface mount components are commonly evaluated for out-of-plane warpage levels across reflow temperatures. Decision making from these measurements is primarily based on signed warpage of a single component surface,per industry standards. ... read more
Author(s)
Neil Hubble,Jerry Young,Kim Hartnett
Event
IPC APEX EXPO 2017

Assembly Reliability of TSOP/DFN PoP Stack Package

Description Numerous 3D stack packaging technologies have been implemented by industry for use in microelectronics memory applications. ... read more
Author(s)
Reza Ghaffarian Ph.D.
Event
IPC APEX EXPO 2017

Multilayer Ceramic Capacitors: Mitigating Rising Failure Rates

Description The multilayer ceramic capacitor (MLCC) has become a widely used electronics component both for surface mount and embedded PCB applications. ... read more
Author(s)
Dock Brown
Event
IPC APEX EXPO 2017

Process Control of Ionic Contamination Achieving 6-Sigma Criteria in the Assembly of Electronic Circuits

Description Ionic contamination testing as a process control tool a newly developed testing protocol based on IPC-TM6502.3.25,was established to enable monitoring of ionic contamination within series production. ... read more
Author(s)
P. Eckold,M. Routley,L. Henneken,G. Naisbitt,R. Fritsch,U. Welzel
Event
IPC APEX EXPO 2017

Understanding the Effect of Different Heating Cycles on Post-Soldering Flux Residues and the Impact on Electrical Performance

Description There are several industry-accepted methods for determining the reliability of flux residues after assembly. The recommended methods of test sample preparation do not always closely mimic the thermal cycle experienced by an assembly. ... read more
Author(s)
Brook Sandy-Smith,Terry Munson
Event
IPC APEX EXPO 2017

Using Condensation Testing with Surface Insulation Resistance Measurements for QFN Reliability Assessment

Description Quad Flat Non-lead (QFN) packages are finding increased uses in high reliability applications due to their smaller footprints,improved thermal and electrical performance [1] and as such there is increased focus on their reliability performance in harsh environments [2 to 5]. ... read more
Author(s)
Martin Wickham,Ling Zou,Bob Willis
Event
IPC APEX EXPO 2017

Status and Outlooks of Flip Chip Technology

Description Status of flip chip technology such as wafer bumping,package substrate,flip chip assembly,and underfill will be reviewed in this study. Emphasis is placed on the latest developments of these areas in the past few years. Their future trends will also be recommended. ... read more
Author(s)
John H. Lau
Event
IPC APEX EXPO 2017

Laser-Based Methodology for the Application of Glass as a Dielectric and Cu Pattern Carrier for Printed Circuit Boards

Description Glass offers a number of advantages as a dielectric material,such as a low coefficient of thermal expansion (CTE),high dimensional stability,high thermal conductivity and suitable dielectric constant. ... read more
Author(s)
Joel Schrauben,Cameron Tribe,Christopher Ryder,Jan Kleinert
Event
IPC APEX EXPO 2017

High Throw DC Acid Copper Formulation for Vertical Continuous Electroplating Process

Description Electronics industry has grown immensely over the last few decades owing to the rapid growth of consumer electronics in the modern world. New formulations are essential to fit the needs of manufacturing printed circuit boards and semiconductors. ... read more
Author(s)
Saminda Dharmarathna Ph.D.,Ivan Li Ph.D.,Maddux Sy,Eileen Zeng,Bob Wei,William Bowerman,Kesheng Feng Ph.D.
Event
IPC APEX EXPO 2017

Durable Conductive Inks and SMD Attachment for Robust Printed Electronics

Description Polymer Thick Film (PTF)-based printed electronics (aka Printed Electronics) has improved in durability over the last few decades and is now a proven alternative to copper circuitry in many applications once thought beyond the capability of PTF circuitry. ... read more
Author(s)
Leonard Allison
Event
IPC APEX EXPO 2017

Analysis of the Design Variables of Thermoforming Process on the Performance of Printed Electronic Traces

Description One specific market space of interest to emerging printed electronics is In Mold Label (IML) technology. IML is used in many consumer products and white good applications. When combined with electronics,the In Mold Electronics (IME) adds compelling new product functionality. ... read more
Author(s)
Gill M.,Gruner A.,Ghalib N.,Sussman M.,Avuthu S.,Wable G.,Richstein J. Jabil
Event
IPC APEX EXPO 2017

3D Printed Electronics for Printed Circuit Structures

Description Printed electronics is a familiar term that is taking on more meaning as the technology matures. Flexible electronics is sometimes referred to as a subset of this and the printing approach is one of the enabling factors for roll to roll processes. ... read more
Author(s)
Samuel LeBlanc,Paul Deffenbaugh,Jacob Denkins,Kenneth Church
Event
IPC APEX EXPO 2017

Assessing the Effectiveness of I/O Stencil Aperture Modifications on BTC Void Reduction

Description Bottom terminated components,or BTCs,have been rapidly incorporated into PCB designs because of their low cost,small footprint and overall reliability. ... read more
Author(s)
Carlos Tafoya,Gustavo Ramirez,Timothy O'Neill
Event
IPC APEX EXPO 2017

Fill the Void II: An Investigation into Methods of Reducing Voiding

Description Voids in solder joints plague many electronics manufacturers. Do you have voids in your life? ... read more
Author(s)
Tony Lentz,Patty Chonis,JB Byers
Event
IPC APEX EXPO 2017

Counterfeit Electronic Components Identification: A Case Study

Description Counterfeit electronic components are finding their way into today’s defense electronics. The problem gets even more complex when procuring DMS (diminishing manufacturing source) parts. ... read more
Author(s)
Marten Goetz,Ramesh Varma
Event
IPC APEX EXPO 2017

Managing the Diminishing Supply and Obsolescence of PCBs for Legacy Systems

Description As DMSMS and Obsolescence relate to printed circuit boards (PCB),there is an ever increasing need for maintaining spare and replacement boards for legacy systems that are operating well past their intended lifecycle. ... read more
Author(s)
William (Bill) Loving
Event
IPC APEX EXPO 2017

Improved Flux Reliability of Lead-Free Solder Alloy Solder Paste Formulated with Rosin and Anti-Crack Resin for Automotive and Other High Reliability Applications

Description In recent years,a growing number of electronic devices are being incorporated into automotive and other high reliability end products where the challenge is to make these devices more reliable. ... read more
Author(s)
Shantanu Joshi,Jasbir Bath,Mitsuyasu Furusawa,Junichi Aoki,Roberto Garcia,Manabu Itoh
Event
IPC APEX EXPO 2017

SIR Intercomparison to Validate the use of a Fine Pitch Pattern

Description It is well known that structures at fine pitches with flux residues are more susceptible to corrosion issues and electrochemical migration (ECM) problems. Characterization of flux residues in terms of ECM are commonly characterized using SIR testing. ... read more
Author(s)
Christopher Hunt,Ling Zou
Event
IPC APEX EXPO 2017

Does Thermal Cycling Impact the Electrical Reliability of a No-Clean Solder Paste Flux Residue

Description No-clean solder pastes are widely used in a number of applications that are exposed to wide variations in temperature during the life of the assembled electronics device. ... read more
Author(s)
Eric Bastow
Event
IPC APEX EXPO 2017

Reliable Young's Modulus Value of High Flexible Treated Rolled Copper Foils Measured by Resonance Method

Description Smartphones and tablets require very high flexible and sever bending performance to the Flexible Printed Circuits (FPCs) to fit into their thinner and smaller body designs. ... read more
Author(s)
Kazuki Kammuri,Atsushi Miki,Hikori Takeuchi
Event
IPC APEX EXPO 2017

New Phosphorus-Based Curing Agents for PWB

Description As a result of the continuous industrial trend towards high density packaging there is a growing demand for highly thermally-stable laminate materials. ... read more
Author(s)
A. Piotrowski,M. Zhang,Y. Zilberman,Eran Gluz,S. Levchik
Event
IPC APEX EXPO 2017

Early Design Review of Boundary Scan in Enhancing Testability and Optimization of Test Strategy

Description With complexities of PCB design scaling and manufacturing processes adopting to environmentally friendly practices raise challenges in ensuring structural quality of PCBs. This makes it essential to have a good ‘Design for Test’ (DFT) to ensure a robust structural test. ... read more
Author(s)
Sivakumar Vijayakumar
Event
IPC APEX EXPO 2017

Expanding IEEE Std 1149.1 Boundary-Scan Architecture Beyond Manufacturing Test of Printed Circuit Board Assembly

Description This paper will discuss the expanded use of boundary-scan testing beyond the typical manufacturing test to capture structural defects on a component/devices in a printed circuit board assembly (PCBA). ... read more
Author(s)
Jun Balangue
Event
IPC APEX EXPO 2017

Design for Testability (DFT) to Overcome Functional Board Test Complexities in Manufacturing Test

Description Manufacturers test to ensure that the product is built correctly. Shorts,opens,wrong or incorrectly inserted components,even catastrophically faulty components need to be flagged,found and repaired. ... read more
Author(s)
Louis Y. Ungar
Event
IPC APEX EXPO 2017

"0201 Parts (0.25 Mm X 0.125 Mm,008004") "Arrived on the Scene in Order to Make the Technology for Future Device Terminals Possible

Description To answer the high functionality expected of mobile device terminals,such as smartphones and wearable devices,panels need to be created even smaller while increasing the quantity of parts and maintaining a large-capacity battery space. ... read more
Author(s)
Scott Wischoffer
Event
IPC APEX EXPO 2017

Unlocking the Mystery of Aperture Architecture for Fine Line Printing

Description The art of screen printing solder paste for the surface mount community has been discussed and presented for several decades. However,the impending introduction of passive Metric 0201 devices has reopened the need to re-evaluate the printing process and the influence of stencil architecture. ... read more
Author(s)
Clive Ashmore
Event
IPC APEX EXPO 2017

Improve SMT Assembly Yields Using Root Cause Analysis in Stencil Design

Description Reduction of first pass defects in the SMT assembly process minimizes cost,assembly time and improves reliability. These three areas,cost,delivery and reliability determine manufacturing yields and are key in maintaining a successful and profitable assembly process. ... read more
Author(s)
Greg Smith
Event
IPC APEX EXPO 2017

Improving Thermal Cycle and Mechanical Drop Impact Resistance of a Lead-Free Tin-Silver-Bismuth-Indium Solder Alloy with Minor Doping of Copper Additive

Description For a demanding automotive electronics assembly,a highly thermal fatigue resistant solder alloy is required,which makes the lead-free Sn-Ag-Cu type solder alloy unusable. ... read more
Author(s)
Takehiro Wada,Seiji Tsuchiya,Shantanu Joshi,Roberto Garcia,Kimiaki Mori,Takeshi Shirai
Event
IPC APEX EXPO 2017

Wettable-Flanks: Enabler for the Use of Bottom-Termination Components in Mass Production of High-Reliability Electronic Control Units

Description Driven by miniaturization,cost reduction and tighter requirements for electrical and thermal performance,the use of lead-frame based bottom-termination components (LF-BTC) as small-outline no-leads (SON),quad-flat no leads (QFN) packages etc.,is increasing. ... read more
Author(s)
Udo Welzel,Marco Braun,Stefan Scheller,Sven Issing,Harald Feufel
Event
IPC APEX EXPO 2017

Ultra-Low Voiding Halogen-Free No-Clean Lead-Free Solder Paste for Large Pads

Description The miniaturization trend is driving industry to adopting low standoff components. The cost reduction pressure is pushing telecommunication industry to combine assembly of components and electromagnetic shield in one single reflow process. ... read more
Author(s)
Li Ma,Fen Chen,Dr. Ning-Cheng Lee
Event
IPC APEX EXPO 2017

Relative Humidity Dependence of Creep Corrosion on Organic-Acid Flux Soldered Printed Circuit Boards

Description Creep corrosion on printed circuit boards (PCBs) is the corrosion of copper metallization and the spreading of the copper corrosion products across the PCB surfaces to the extent that they may electrically short circuit neighboring features on the PCB. ... read more
Author(s)
Haley Fu,Prabjit Singh,Dem Lee,Jeffrey Lee,Karlos Guo,Julie Liu,Simon Lee,Geoffrey Tong,Chen Xu
Event
IPC APEX EXPO 2017

Electrochemical Methods to Measure the Corrosion Potential of Flux Residues

Description Reliability Expectations of Highly Dense Electronic Assemblies is commonly validated using Ion Chromatography and Surface Insulation Resistance. Surface Insulation Resistance tests resistance drops on both cleaned and non-cleaned circuit assemblies. ... read more
Author(s)
Mike Bixenman,David Lober,Anna Ailworth,Bruno Tolla Ph.D.,Jennifer Allen,Denis Jean,Kyle Loomis
Event
IPC APEX EXPO 2017

Flowers of Sulfur Creep Corrosion Testing of Populated Printed Circuit Boards

Description Creep corrosion testing of printed circuit boards (PCBs) using a specially designed flowers of sulfur chamber has been developed by an iNEMI technical committee. ... read more
Author(s)
Prabjit Singh,Michael Fabry,W. Brad Green
Event
IPC APEX EXPO 2017

Understanding Circuit Material Performance Concerns for PCBs at Millimeter-Wave Frequencies

Description Millimeter-wave (mmWave) frequency applications are becoming more common. There are applications utilizing PCB technology at 60 GHz,77 GHz and many other mmWave frequencies. ... read more
Author(s)
John Coonrod
Event
IPC APEX EXPO 2017

Semi-Additive Process for Low Loss Build-Up Material in High Frequency Signal Transmission Substrates

Description Higher functionality,higher performance and higher reliability with smaller real estate are the mantras of any electronic device and the future guarantees more of the same. ... read more
Author(s)
Fei Peng,Naomi Ando,Roger Bernards,Bill Decesare
Event
IPC APEX EXPO 2017

Screen Making for Printed Electronics - Specification and Tolerancing

Description Six decades of legacy experience makes the specification and production of screens and masks to produce repeatable precision results mostly an exercise in matching engineering needs with known ink and substrate performance to specify screen and stencil characteristics. ... read more
Author(s)
Jesse Greenwood
Event
IPC APEX EXPO 2017

Advanced Flexible Substrate Technology for Improved Accuracy,Definition,and Conductivity of Screen Printed Conductors

Description One of the major concerns with screen printing of low temperature curing polymer thick film (PTF) pastes onto common flexible PET substrate materials is the overwhelming spread of the paste beyond the design line width after printing. ... read more
Author(s)
Art Dobie
Event
IPC APEX EXPO 2017

Optimization of Stencil Apertures to Compensate for Scooping During Printing

Description This study investigates the scooping effect during solder paste printing as a function of aperture width,aperture length and squeegee pressure. The percent of the theoretical volume deposited depends on the PWB topography. ... read more
Author(s)
Gabriel Briceno Ph.D.
Event
IPC APEX EXPO 2017

Using Lean Six Sigma to Optimize Critical Inputs on Solder Paste Printing

Description Solder paste printing is the first step in the surface mount manufacturing process for PCBA assembly. When the solder paste printing process is uncontrolled,defects can be produced,which may not become apparent until the PCBA is downstream. ... read more
Author(s)
Tom Watson
Event
IPC APEX EXPO 2017

Effect of Permittivity and Dissipation Factor of Solder Mask Upon Measured Loss

Description Existing coated microstrip trace impedance estimation usually uses the dielectric constant (Dk) of solder mask ink measured at 1 MHz from its datasheet. ... read more
Author(s)
Hao He,Rongyao Tang
Event
IPC APEX EXPO 2016