Welcome to IPC's collection of technical papers presented at conferences since 2002. You can search by author, title and keyword. You can also search for keywords and topics in the Tag field. Access to the papers is reserved for IPC members.

Innovative Ideas for Manufacturing Smart Apparels

Description #NAME? ... read more
Author(s)
William Uy,Weifeng Liu Ph.D.,Jie Lian Ph.D.,Zhen Feng Ph.D.,Anand Mohan,Susan Abraham Ph.D.,Anwar Mohammed,Hector Marin,Murad Kurwa
Event
IPC APEX EXPO 2015

Streamlining PCB Assembly and Test NPI with Shared Component Libraries

Description PCB assembly designs become more complex year-on-year,yet early-stage form/fit compliance verification of all designed-in components to the intended manufacturing processes remains a challenge. ... read more
Author(s)
Julian Coates
Event
IPC APEX EXPO 2015

Investigation of Low Temperature Solders to Reduce Reflow Temperature,Improve SMT Yields,and Realize Energy Savings

Description The miniaturization of electronic devices demands the continued shrinking of system z-height. A significant consequence of these ultra-thin systems is yield loss due to high temperature warpage during SMT reflow. ... read more
Author(s)
Raiyo Aspandiar,Kevin Byrd,Kok Kwan Tang,Ladd Campbell,Scott Mokler
Event
IPC APEX EXPO 2015

Reliability Study of Low Silver Alloy Solder Pastes

Description Sn3.0Ag0.5Cu (SAC305) is currently the most popular near eutectic lead-free alloy used in the manufacturing processes. Over the last several years,the price of silver has dramatically increased driving a desire for lower silver alloy alternatives. ... read more
Author(s)
Jennifer Nguyen,David Geiger,Murad Kurwa
Event
IPC APEX EXPO 2015

Acceptance Testing of Low-Ag Reflow Solder Alloys

Description Since the implementation of the European Union RoHS directive in 2006,the electronics industry has seen an expansion of available low-silver lead (Pb)-free alloys for wave soldering,miniwave rework,BGA and CSP solder balls,and,more recently,solder pastes for mass reflow. ... read more
Author(s)
Kris Troxel,Aileen Allen,Elizabeth Elias Benedetto,Rahul Joshi
Event
IPC APEX EXPO 2015

A Novel Conformal Back-Up Material and Process for Drilling Plated Circuit Boards

Description Interconnects between layers of circuitry in multilayer printed circuit boards are produced by drilling and plating. Drilling quality can have a major impact on the longevity of the plated interconnect. ... read more
Author(s)
Rocky Hilburn,Paul St. John
Event
IPC APEX EXPO 2015

Reliability Implications of Pinhole Defects in Soldermask

Description What are the Raw Material Risks? -Today PCB Suppliers handle a range of customers with different end use environments -Telecommunications -Automotive -Consumer electronics -Medical -Industrial,others... ... read more
Author(s)
Bhanu Sood
Event
IPC APEX EXPO 2015

A High Reliability,Stress-free Copper Deposit for FPC,Polyimide,and Rigid-Flex

Description Today’s wide variety of laminate materials and specialized dielectric choices pose a challenge for process engineering. ... read more
Author(s)
Jason Carver,Alvin Kucera
Event
IPC APEX EXPO 2015

Enabling High-Speed Printing Using Low Cost Materials: Process Stability is Paramount

Description The rapid growth of electronic devices across the globe is driving manufacturers to enhance high-speed mass production techniques in the printed circuit board assembly arena. ... read more
Author(s)
Michael J. Cieslinski,Brent A. Fischthal
Event
IPC APEX EXPO 2015

Selecting Stencil Technologies to Optimize Print Performance

Description The SMT stencil is a key factor in the solder paste printing process. It has been shown repeatedly that print quality has the largest impact on end-of-line quality,and a good print process can make or break the profitability of building a PCB assembly. ... read more
Author(s)
Chrys Shea
Event
IPC APEX EXPO 2015

Evaluation of Under-Stencil-Cleaning-Papers

Description Solder paste screen printing is known to be one of the most difficult processes to quality assure in Printed Board Assembly (PBA) manufacturing. ... read more
Author(s)
Lars Bruno
Event
IPC APEX EXPO 2015

The Effects of PCB Fabrication on High-Frequency Electrical Performance

Description Achieving optimum high-frequency printed-circuit-board (PCB) performance is not simply a matter of specifying the best possible PCB material,but can be significantly impacted by PCB fabrication practices. ... read more
Author(s)
John Coonrod
Event
IPC APEX EXPO 2015

Characterization of Printed Circuit Board Material & Manufacturing Technology for High Frequency

Description Today's Electronic Industry is changing at a high pace. The root causes are manifold. So world population is growing up to eight billions and gives new challenges in terms of urbanization,mobility and connectivity. ... read more
Author(s)
Oliver Huber,Erich Schlaffer,Thomas Faseth,Holger Arthaber
Event
IPC APEX EXPO 2015

High Frequency Dk and Df Test Methods Comparison High Density User Group (HDP) Project

Description The High Density Packaging (HDP) user group has completed a project to evaluate the majority of viable Dk (Dielectric Constant)/Df (Dissipation Factor) and delay/loss electrical test methods,with a focus on the methods used for speeds above 2 GHz. ... read more
Author(s)
Karl Sauter,Joe Smetana
Event
IPC APEX EXPO 2015

Dissolution of Metal Foils in Common Beverages

Description How susceptible are the metals used in modern electronics manufacturing to corrosion by common beverages? This is a question of interest,especially to manufacturers,retailers and to a certain extent end customers. ... read more
Author(s)
Bev Christian,Nancy Wang,Mark Pritzker,Daniella Gillanders,Gyubok Baik,Weiyi Zhang,Joanna Litingtun,Brian Kim
Event
IPC APEX EXPO 2015

Characterization,Prevention and Removal of Particulate Matter on Printed Circuit Boards

Description Particulate matter contamination is known to become wet and therefore ionically conductive and corrosive if the humidity in the environment rises above the deliquescence relative humidity (DRH) of the particulate matter. ... read more
Author(s)
Prabjit Singh,Patrick Ruch,Sarmenio Saliba,Christopher Muller
Event
IPC APEX EXPO 2015

Corrosion Resistant Servers for Free-Air Cooling Data Centers

Description The demand for compute capability is growing rapidly fueling the ever rising consumption of power by data centers the worldwide. This growth in power consumption presents a challenge to data center total cost of ownership. ... read more
Author(s)
Qiujiang Liu,Tianyu Zhou,Zihua Wang,Chao Ren,Jiajun Zhang,Yongzhan He,Guofeng Chen,Pinyin Zhu,Yongzhong Zhu,Chao Liu,Prabjit Singh
Event
IPC APEX EXPO 2015

CVS Control of a Via Fill Acid Copper Electroplating Baths

Description Due to the increasing demands placed on acid copper plating solutions to perform via fill plating of blind micro vias it is critical that the plating additives be monitored precisely. This paper presents electrochemical techniques for analyzing additives commonly used in via fill plating baths. ... read more
Author(s)
Roger Bernards,Mike Carano,Al Kucera,Thao Pham
Event
IPC APEX EXPO 2015

Electroplated Copper Filling of Through Holes on Varying Substrate Thickness

Description This paper discusses a through hole copper filling process for application to high density interconnects constructions and IC substrates. The process consists two acid copper plating cycles. ... read more
Author(s)
Kesheng Feng,Bill DeCesare,Mike Yu,Don DeSalvo,Jim Watkowski
Event
IPC APEX EXPO 2015

Assembly Cleanliness and Whisker Formation

Description This paper describes the results of a whisker formation study on SAC305 assemblies,evaluating the effects of cleanliness and lead-frame materials in room temperature/high humidity (25°C/85%RH). ... read more
Author(s)
Polina Snugovski,Eva Kosiba,Stephan Meschter,Zohreh Bageri,Jeffrey Kennedy
Event
IPC APEX EXPO 2015

Duo-Solvent Cleaning Process Development for Removing Flux Residue from Class 3 Hardware

Description Packaging trends enable disruptive technologies. The miniaturization of components reduces the distance between conductive paths. ... read more
Author(s)
Mike Bixenman,Ryan Hulse,Joe McChesney
Event
IPC APEX EXPO 2015

pH Neutral Cleaning Agents - Market Expectation & Field Performance

Description With regard to precision cleaning applications within electronics manufacturing,pH neutral product development was a major breakthrough in recent years. The impetus for this development resulted from changes with regard to solder paste formulations and resulting assembly processes. ... read more
Author(s)
Umut Tosun,Jigar Patel,Kalyan Nukala,Fernando Gazcon
Event
IPC APEX EXPO 2015

Sample Preparation for Mitigating Tin Whiskers in alternative Lead-Free Alloys

Description With the impending deadline for RoHS II and the elimination of exemptions for lead bearing solders in electronics for mission critical electronics,the issue of tin whiskers remains unresolved. ... read more
Author(s)
Mehran Maalekian,Karl Seelig,Timothy O'Neill
Event
IPC APEX EXPO 2015

Solder Joint Embrittlement Mechanisms,Solutions and Standards

Description The change to lead-free solders in electronic assemblies created a need to replace tin-lead solderable termination finishes with materials such as pure tin or soft gold,on electronic components and substrates. ... read more
Author(s)
Mike Wolverton
Event
IPC APEX EXPO 2015

Options for Assembly using High Temperature Interconnection Technologies

Description There is considerable interest in finding and replacing lead based solder alloys in high power environments and for existing high temperature operating environments. The high power electronics market requires alloys that do not contain lead but perform equally as well. ... read more
Author(s)
Chris Hunt,Bob Willis
Event
IPC APEX EXPO 2015

Circuit Technology Crossovers Where PCBs and Printed Electronics Meet

Description Printed Circuit Boards (PCBs) and Printed Electronics (PE) both describe conductor/substrate combinations that makeconnections. ... read more
Author(s)
Chris Hunrath
Event
IPC APEX EXPO 2015

Nanocopper Based Paste for Solid Copper Via Fill

Description This paper discusses a nano copper based paste for use in via filling. The company manufactures nano copper and disperses the coated nano copper into a paste in combination with micron copper. The resultant paste is injected or fills a via. ... read more
Author(s)
David Cuifo,Sujatha Ramanujan,Janet Heyen,Michael Carmody,Sunny Patel
Event
IPC APEX EXPO 2015

Understanding the Effect of Process Changes and Flux Chemistry on Mid-Chip Solder Balling

Description This paper documents the experimental work performed to further understand the impact on mid-chip solder balling from both the manufacturing process and the flux chemistry. ... read more
Author(s)
Katherine Wilkerson,Ian J. Wilding,Michael Carter,Daniel Buckland
Event
IPC APEX EXPO 2015

Materials Compatibility and Aging for Flux and Cleaner Combinations

Description A materials study of high reliability electronics cleaning is presented here. In Phase 1,mixed type substrates underwent a condensed contaminants application to view a worst-case scenario for unremoved flux with cleaning agent residue for parts in a silicone oil filled environment. ... read more
Author(s)
Kim M. Archuleta,Rochelle Piatt
Event
IPC APEX EXPO 2015

Effective Methods to Get Volatile Compounds Out of Reflow Process

Description Although reflow ovens may not have been dramatically changed during the last decade the reflow process changes step by step. ... read more
Author(s)
Gerjan Diepstraten
Event
IPC APEX EXPO 2015

A Case Study on Evaluating Manual and Automated Heat Sink Assembly using FEA and Testing

Description Proper assembly of components is critical in the manufacturing industry as it affects functionality and reliability. In a heat sink assembly,a detailed manual process is often utilized. However,an automated fixture is used whenever applicable. ... read more
Author(s)
Michael Randy Sumalinog,Jesus Tan,Murad Kurwa
Event
IPC APEX EXPO 2015

EMI-Caused EOS Sources in Automated Equipment

Description Electrical overstress causes damage to sensitive components,including latent damage. A significant source of EOS is high-frequency noise in automated manufacturing equipment. This paper analyses sources of such noise,how it affects components and how to mitigate this problem. ... read more
Author(s)
Vladimir Kraz
Event
IPC APEX EXPO 2015

Press Fit Technology Roadmap and Control Parameters for a High Performance Process

Description Press-fit technology is a proven and widely used and accepted interconnection method for joining electronics assemblies. Printed Circuit Board Assembly Systems and typical functional subassemblies are connected through press-fit connectors. ... read more
Author(s)
Jose Becerra,Dennis Willie,Murad Kurwa
Event
IPC APEX EXPO 2015

Important Considerations in the Design of Solderless Electronic Assemblies

Description Soldering has been a key process step in the manufacture of electronic assemblies since the earliest days of the electronics industry,it is also one of the most challenging processes to control and predict and a major source of defects and failure. ... read more
Author(s)
Joseph Fjelstad,Darren Smith
Event
IPC APEX EXPO 2015

What is needed to Successfully Introduce "Device Embedding Technology" in Design and Manufacturing of PCBs and PCBAs to Add Value to Your Products?

Description The embedding of components in electronic interconnection structures has been carried out for more than 30 years. It is regarded as the “poor men’s silicon device”. ... read more
Author(s)
Michael Weinhold
Event
IPC APEX EXPO 2015

Embedding Passive and Active Components: PCB Design and Fabrication Process Variations

Description Embedding components within the PC board structure is not a new concept. Until recently,however,most embedded component PC board applications adapted only passive elements. ... read more
Author(s)
Vern Solberg
Event
IPC APEX EXPO 2015

Characterization of Solder Defects in Package on Packages with AXI Systems for Inspection Quality Improvement

Description As a part of series of studies on X-Ray inspection technology to quantify solder defects in BGA balls,we have conducted inspection of 3 level POP package by using a new AXI that capable of 3D-CT imaging. The new results are compared with the results of earlier AXI measurements. ... read more
Author(s)
Zhen (Jane) Feng Ph.D.,David Geiger,Weifeng Liu Ph.D.,Anwar Mohammed,Murad Kurwa
Event
IPC APEX EXPO 2015

Make the Right Design Choices in Load Switching and Simulation in a High Current and Mechatronic Functional Test

Description In a typical mechatronic manufacturing functional test setup,actual load simulations are usually done by connecting the DUT outputs to power or ground in order to establish either a high or low side driver. ... read more
Author(s)
Derek Ong,Lok Teng Kee,Chuah Run Chia
Event
IPC APEX EXPO 2015

A Study on Using Solid State Relay (SSR) in Automatic Test Equipment

Description Reed relay is widely used in Automatic Test Equipment (ATE) for its high speed,low cost and wide availabilities. ... read more
Author(s)
Eric Xu
Event
IPC APEX EXPO 2015

Can Age and Storage Conditions Affect the SIR Performance of a No-Clean Solder Paste Flux Residue?

Description The SMT assembly world,especially within the commercial electronics realm,is dominated by no-clean solder paste technology. A solder paste flux residue that does not require removal is very attractive in a competitive world where every penny of assembly cost counts. ... read more
Author(s)
Eric Bastow
Event
IPC APEX EXPO 2015

Dispelling the Black Magic of Solder Paste

Description Solder paste has long been viewed as “black magic”. This “black magic” can easily be dispelled through a solder paste evaluation. Unfortunately,solder paste evaluation can be a challenge for electronic assemblers. ... read more
Author(s)
Tony Lentz
Event
IPC APEX EXPO 2015

The Role of Organic Amines in Soldering Materials

Description The transition from eutectic tin-lead to lead-free soldering in electronic assembly,mandatedby the RoHS legislation, has brought great pressure and challenge to solder material formulationdue to the high soldering temperature and high alloy surface tension. ... read more
Author(s)
Yanrong Shi,Xiang Wei,Bruno Tolla
Event
IPC APEX EXPO 2015

The Role and Future of 2.5D IC Integration

Description x ... read more
Author(s)
John H. Lau
Event
IPC APEX EXPO 2014

Packaging Materials for 2.5/3D

Description x ... read more
Author(s)
Brian Schmaltz
Event
IPC APEX EXPO 2014

Current and Emerging Gaps in Standards for Semiconductor Assembly Materials in the Era of 2.5D and 3D Dimensional Devices

Description What’s the Future of Interposers for Semiconductor IC Packaging? ... read more
Author(s)
Andy C. Mackie
Event
IPC APEX EXPO 2014

The use of an available Color Sensor for Burn-In of LED Products

Description In today’s world it is important that a product has sufficient accreditation that it can be enter many different market places. While accreditation can be a costly process,it is prudent to know that your product is fit for purpose before going for accreditation. ... read more
Author(s)
Tom Melly
Event
IPC APEX EXPO 2014

SJIT,Solder Joint Integrity Test,To Find Latent Defects in Printed Wiring Board

Description To find defects of solder joint in printed wiring board assembly,quite a few test methods have been developed so far. Capacitance method and IEEE 1149.1 or boundary scan method are often used to find opens between component leads and ... read more
Author(s)
Hiroshi YAMAZAKI
Event
IPC APEX EXPO 2014

Reduce Design Time and Product Lifecycle Costs with Functional Blocks Common to Designs and Test Fixtures

Description This paper proposes an integrated design and test strategy which uses functional design blocks common to both designs and test fixtures,with the aim of saving time and money. ... read more
Author(s)
Stephen Golemme
Event
IPC APEX EXPO 2014

Color Logical Analysis Approach for LED Testing in Manufacturing

Description Complexity of test development for LED test and long LED test execution time in production are big challenges faced by the PCB manufacturing industry. ... read more
Author(s)
Zhi-Min Shi,Yang Hua
Event
IPC APEX EXPO 2014

AXI Applications with BTC and Connectors in Flextronics

Description Bottom Termination surface mount Components (BTC) are extremely popular because of their low cost,low stand-off height and excellent thermal and electrical properties. ... read more
Author(s)
KH Ooi,Ivan Khaw,Zhen (Jane) Feng,Ph. D.,David Geiger,Murad Kurwa
Event
IPC APEX EXPO 2014