Root Cause Analysis and Risk Assessment of a Multilayer Ceramic Capacitor Flexural Crack Propagating Fault
Failure of a printed circuit board assembly (PCBA) can occur because of design, manufacturing, mechanical, or electrochemical issues. A propagating fault is a severe failure mechanism in whi
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Event
IPC APEX EXPO 2023
Development of Low Loss Adhesive Film for Multilayer PTFE Substrate
Fluororesins such as PTFE, which have excellent low-dielectric properties, are used as substrates for high-capacity, high-speed transmission, and their application is increasingly promising
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Event
IPC APEX EXPO 2023
Hybrid Adhesion Enhancement Systems and its Quality Control for Low Loss PCB Inner Layer Bonding
The search for novel adhesion promoters (AP) for inner-layer bonding of printed circuit boards that meet the requirements of high-frequency applications is driving the surface treatment indu
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Event
IPC APEX EXPO 2023
A Microvia Damage Model
An electrical model of a thermally damaged microvia has been constructed incorporating observations from electrical test, Scanning Electron Microscopy (SEM), Transmission Electron Microscopy
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Event
IPC APEX EXPO 2023
High Resolution Physical Analyses of Microvia - Target Pad Interfaces
Open circuit failure in microvias is an important issue for critical device reliability yet remains poorly understood. Separations at the microvia-target pad interface caused by board-normal
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Event
IPC APEX EXPO 2023
Soft and Pliable Circuit Boards Made with a Novel Thermoset Polymer
The ongoing COVID-19 pandemic has highlighted the importance of remote healthcare for the well-being of society. On-body devices designed to detect vital signals, dispense medications, and p
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Event
IPC APEX EXPO 2023
Process Considerations for Defluxing Ultra-Fine Pitch Die on CoWs
Heterogeneous integration has become one of the most important approaches in the semiconductor technology world. The process nodes are constantly shrinking from 16nm to 5nm and lower, with C
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Event
IPC APEX EXPO 2023
Temperature Behavior of FR4 Substrates when Processing During Laser Depaneling
The use of modern laser systems for depaneling printed circuit boards can present many advantages as well as some challenges for the production engineer compared to conventional mechanical s
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Event
IPC APEX EXPO 2023
Moving Towards Failure-free and Higher Efficient PCB Depaneling Methods with Laser Technology
Increasing demands on printed circuit boards require new production methods. For years, lasers were mainly used for application with the highest accuracy requirements. Today, laser depanelin
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Event
IPC APEX EXPO 2023
Understanding Electroless Nickel Thickness in ENIG and ENEPIG
IPC-4552 and IPC-4556 are industry performance specifications for ENIG (Electroless Nickel/Immersion Gold) and ENEPIG (Electroless Nickel/Electroless Palladium/Immersion Gold) as used for th
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Event
IPC APEX EXPO 2023
Solvent Free Copper Extraction
Cupric chloride etchants are often used in PCB fabrication. They use Cu+2 to oxidize solid copper producing two Cu+ ions.[3] During operation, the etchant is overloaded with copper ions. To
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Event
IPC APEX EXPO 2023
Enabling KCN-Free Stabilization for Mixed Reaction Gold Electrolytes
In the printed circuit board (PCB) industry, the surface finish acts as both protection layer and as active enabler for a broad variety of interconnecting techniques. The deposition of gold
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Event
IPC APEX EXPO 2023
3D Printing of Plastic Structures onto PCBs for Circuit Protection Strategies
This paper describes the novel use of Fused Filament Fabrication (FFF) 3D-printing technology to create plastic, positioning and retaining structures directly onto the surface of standard FR
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Event
IPC APEX EXPO 2023
Advanced Processes for Improving Performance of Additively Manufactured Electronics
Direct Digital Manufacturing (DDM) combines additive and subtractive manufacturing methods to fully fabricate Printed Circuit Structures (PCS). Harnessing the flexibility of additive methods
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Event
IPC APEX EXPO 2023
TCT and Cross Section Analysis of Combined Alloy and Flux Approach Towards Cost-Effective, High Reliable Solder Joints for Automotive Applications
High reliable lead-free alloys are suitable for high operating temperatures and longer temperature-cycling time. The Innolot alloy,for example, is based on the tin-silver-copper (SAC) metall
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Event
IPC APEX EXPO 2023
Highly Accelerated Vibration Testing for the Evaluation of Solder Alloys in Automotive Applications
When evaluating solder paste for use, mechanical reliability is one feature of interest. The performance of an electronic assembly in a vehicle, for example, may hinge on a solder alloy’s re
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Event
IPC APEX EXPO 2023
Using Flux-Coated Solder Preforms to Repeatably Achieve Low Voiding in Power ICs: An Automotive Case Study
For an automotive transmission control unit (TCU) platform, the bottom ground pad of a high power low-profile quad flat package (LQFP) component soldered to the thermal pad of the PCB had a
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Event
IPC APEX EXPO 2023
Effects of BGA Rework on Board-Level Reliability
The research goal was to establish a limit for the number of rework cycles for Ball Gird Arrays (BGAs) and to determine the clearance required between a BGA and its surrounding components on
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Event
IPC APEX EXPO 2023
Novel Automatic Repair of Populated PCBs in a Cost-Effective and Adaptive Way
Repair of soldered components is a constant necessity in the electronics industry. Product performance enhancement, damaged components, and exchange of wrong placed components are some of th
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Event
IPC APEX EXPO 2023
Non-Destructive BGA Rework Using Infrared Heating Technology
During the past few years, it has become increasingly difficult to physically rework printed circuit board (PCB) assemblies. Such mundane operations as soldering, desoldering and component r
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Event
IPC APEX EXPO 2023
Quality Assurance for Advanced Packaging Prototyping: Solder Paste Behavior as Key Monitoring Parameter
Highly reliable and high-yield prototyping in the early stages of development is crucial for innovations in next generation microelectronic systems to demonstrate the results of research. Th
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Event
IPC APEX EXPO 2023
QFN Thermal Pad Design for Void Minimization
Different types of components with soldered bottom terminations are increasingly used in the electronics industry with the principal objective to improve heat dissipation.
The larg
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Event
IPC APEX EXPO 2023
A Novel Copper Via Filling Electrolyte for Plating on IC Substrates
The Semi-Additive Process (SAP) is a standard process to enable very fine lines and spaces to produce highly sophisticated Integrated Circuit Substrates (ICS). When operating with lines and
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Event
IPC APEX EXPO 2023
Novel Surface Finish for 5G-mmWave frequency PCB Technologies- How to Achieve Optimum Signal Integrity
The next generation devices using high frequency of 5G to mmWave and greater has called for innovation in materials used in electronics manufacturing to realize the optimum signal integrity
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Event
IPC APEX EXPO 2023
Reassessing Surface Finish Performance for Next Generation Technology
PCB Fabricators have long since abandoned Hot-Air Levelling, with several alternative final finishes (ImAg, ImSn, OSP, ENIG and ENEPIG) now well established as having a track record of meeti
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Event
IPC APEX EXPO 2023
A High Thermal Performance Die Attaching Paste based on Hybrid Pressure-less Silver Sintering Technology for Aerospace Application
Aerospace and defense applications present unique challenges for material suppliers. As increasingly adoption of wide bandgap semiconductor materials and advanced diverse accessible heteroge
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Event
IPC APEX EXPO 2023
Failure Characteristics of PCBs in Automotive EV Powertrain Applications and Solution Proposals to Improve Reliability and Robustness
The rapid change to and steep rise of electric vehicles (EV) results in many challenges for the design, manufacturing, testing, and the understanding of reliability and robustness for printe
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Event
IPC APEX EXPO 2023
Expandable Bio-based Polymers: A Lightweight Future for Electronics Ruggedization – Immersion Study
“Light weighting” has become an important trend in numerous manufacturing divisions. Lightweight materials are particularly valuable in any portable device including mass transit systems, au
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Event
IPC APEX EXPO 2023
Selective Solder Nozzles: Insight Into Wear Mechanisms and Future Developments
Selective soldering utilizes wettable metal nozzles for controlled application of solder to components. The wetting of solder to the nozzles is part of a complex mechanism that causes wear o
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Event
IPC APEX EXPO 2023
New Soldering Technology for High and Mixed-Volume Through-Hole Pin Devices
Surface mount technology was developed in the 1960s and implemented on printed circuit boards in the 1980s. High-density electronic assemblies are dominated nowadays by surface mount devices
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Event
IPC APEX EXPO 2023
Photonic Soldering of Wafer-level Chip-scale Packaged Components on Polyethylene Terephthalate Flex Board
Advanced implementation of wearables and IOT applications require attachment of components on lightweight, mechanically flexible, and low-cost substrates. Candidate materials that meet these
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Event
IPC APEX EXPO 2023
Gold Brush Plating Rework of Power Logic Circuit Card Assembly in an Aerospace Electronic Application
Selective electrodeposition (brush plating) was successfully used to rework a solder-contaminated, hard gold-plated copper flag connector for a circuit card assembly (CCA). The localized rep
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Event
IPC APEX EXPO 2019
iNEMI General Purpose Flowers of Sulfur Corrosion Chamber
The iNEMI flowers of sulfur (FoS) corrosion chamber was developed to study creep corrosion on printed circuit board assemblies(PCBAs). The chamber, typically run at 50 or 60oC, has corrosive
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Event
IPC APEX EXPO 2019
Reducing Dust Deposition on Electronic Equipment by Optimizing Cooling Air Flow Patterns
Environmental dust accumulation on electronic equipment can impact the performance and reliability of the equipment in various ways. This includes mechanical effects (such as obstructions of
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Event
IPC APEX EXPO 2019
Electronic Board Defect Classification and Detection with Deep Learning
Inspection means have increasingly been incorporated into typical manufacturing of boards, substrates and/or systems. A significant number of automatic inspections rely on the analysis of im
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Event
IPC APEX EXPO 2019
Beyond The Hype -The Digital Twin Demystified
Digitalization changes everything, everywhere. It is inevitable, new business drivers are forcing the Electronics industry to rethink every element of their business. Virtually every company
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Event
IPC APEX EXPO 2019
Energy Efficient Reflow Soldering Process Using Embedded Carbon Layers
As the reflow soldering process is the main energy consumer in a SMT assembly line, there is a high potential for cost reduction by significantly reducing the amount of energy needed. Meltin
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Event
IPC APEX EXPO 2019
Can 150μm Pitch Flip Chip be Done on Standard SMT Lines?
As miniaturization trends continue in the electronics industry, System in Package (SiP) technology is gaining more and more traction. In many ways, some SiP modules are just surface mount te
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Event
IPC APEX EXPO 2019
Investigating the Metric 0201 Assembly Process
The advance in technology and its relentless develop mentis delivering yet another surface mount assembly challenge. To meet the market demand for products with higher functionality whilst r
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Event
IPC APEX EXPO 2019
Balancing Air Assisted Atomization for Improved Conformal Coating Quality
Polymer coating materials protect electronics from harsh environments, assuring safe and reliable performance. To reach the highest level of reliability, coatings must be selectively applied
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Event
IPC APEX EXPO 2019
Automated Conformal Coating of Circuit Card Assemblies Using Polyurethane Material
The development of an automated circuit card assembly(CCA)conformal coating process using a low outgassing polyurethane material was essential for meeting the increase in customer demand fro
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Event
IPC APEX EXPO 2019
High Performance Light and Moisture Dual Curable Automotive Conformal Coating
Light-curable materials can provide significant benefits over conventional technologies, including lower operating costs driven by lower labor needs, space savings, lower energy demand, and
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Event
IPC APEX EXPO 2019
Future of “Substances and Materials in Products ”Data Exchange Formats as Standards
To support regulations on hazardous substances in materials and in products like the automotive EU End of Life Vehicle (ELV) directive, the Electronics and Electrical Equipment Restriction o
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Event
IPC APEX EXPO 2019
Endocrine Disrupting Chemicals and Bioaccumulative Substances –The Next Wave of Regulated Substances in Electronics
Until recently, virtually all restricted materials in electronics were classified as either carcinogens (e.g. Pb) or reproductive toxins (e.g. phthalates). Two new categories of restricted m
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Event
IPC APEX EXPO 2019
High Frequency Due to Copper Topology Phase 2 Project –Final Report High Density Packaging User Group (HDP)
The High Density Packaging (HDP) User Group has completed a project based upon an earlier project evaluating the different types of high frequency test methods used in the industry for measu
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Event
IPC APEX EXPO 2019
Moisture Effects on the High Frequency Testing of Laminates
Earlier HDP User Group project work that has been completed and published compared the different types of high frequency test methods used in the industry for measuring Dk and Df at high fre
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Event
IPC APEX EXPO 2019
Tolerance Mistaken: Impacts of not properly addressing material, industry standards and assembly process limitations
As electronic assembly designs have increased in density and component packaging size and lead pitch have decreased in size, this has placed tighter requirements on manufacturing processes.
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Event
IPC APEX EXPO 2019
Electrical and Thermo-Mechanical Design Constraints Affecting System and Component Performance
This slide show presents solutions to the relevant Power Module question: "What has to be considered within a PCB, if currents with about 50 A and voltages above 500 V should be designed?"&n
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Event
IPC APEX EXPO 2019
The Importance of Non-Destructive Bare Board Inspection –Preventing Failure Before You Start Work
The operation and reliability of any electronic assembly is very dependent on the performance, quality and consistency of the bare printed circuit board (PCB). Without good quality bare boar
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Event
IPC APEX EXPO 2019
Analyzing a Printed Circuit Board with Oxide Residue
A number of similar Printed Wiring Assemblies (PWAs) had been subjected to final electrical tests on automated test equipment when a common test failure was recognized. All PWAs were failing
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Event
IPC APEX EXPO 2019