Welcome to IPC's collection of technical papers presented at conferences since 2002. You can search by author, title and keyword. You can also search for keywords and topics in the Tag field. Access to the papers is reserved for IPC members.

The IPC CFX Standard as it Applies to Reflow Soldering

Description The advent of the Industry 4.0 Revolution and Internet of Manufacturing (IoM) has started to yield Smart factories, intelligent machines and networked processes, that have brought us improvements in yield and the ultimate in production efficiency and traceability. ... read more
Author(s)
Marc Peo, Michael Ford
Event
IPC APEX EXPO 2020

Optimizing Throughput and Cost with Manufacturing Simulation

Description Electronics assembly can be delivered at competitive market prices only as long as the manufacturing process is continuously improved. ... read more
Author(s)
Jay Gorajia, Long Ting Chen, Krug,Stefan
Event
IPC APEX EXPO 2020

Interfacing Machines with Manufacturing Software: What Exactly Does It Entail and Is It Worth the Hassle?

Description With the ascent of Industry 4.0, the urgency of connecting to equipment on a manufacturing line is increasing. This article focuses on the electronics industry and summarizes what that interaction can entail, how it occurs, and the potential benefits. ... read more
Author(s)
Carl Ogden
Event
IPC APEX EXPO 2020

A Hybrid Sintering Technology for High-power Density Devices Used in Aerospace Applications

Description Within-application reliability and fail-safe processes paramount, aerospace applications present unique challenges for materials suppliers. ... read more
Author(s)
Yuan Zhao, Bruno Tolla, Doug Katze, Glenda Castaneda, Ryan Yoshikawaand John Wood
Event
IPC APEX EXPO 2020

Atmospheric Plasma Surface Engineering of Printed Circuit Boards: A Novel Method to Improve the Adhesion of Conformal Coatings

Description Conformal coatings are essential components for the microelectronics packaging industry. These functional coatings aim to protect electronic circuits from environmental factors such as heat and moisture. ... read more
Author(s)
Raul Gonzalez, Michael McCutchen, Richard Burke,Nathaniel Eternal, Ed Laughlin, and Daphne Pappas
Event
IPC APEX EXPO 2020

Oxide Alternative Process Development for High Frequency Bonding Applications

Description The demand for smaller, faster and smarter electronic devices that can communicate to each other via wireless networks is stretching current communication systems to their limits. ... read more
Author(s)
Neal Wood, Patrick Brooks, Thomas Thomas, Thomas Huelsmann, Tatjana Koenigsmann, Andry Liong, Wonjin Cho, Carrick Chan
Event
IPC APEX EXPO 2020

Innovative Panel Plating for Heterogeneous Integration

Description The migration to large panel substrates in advanced packaging applications is principally motivated by cost considerations. However, it is occurring at a time when package processing is becoming more complex and demanding. ... read more
Author(s)
Richard Boulanger, Jon Hander, Robert Moon, Richard Hollman
Event
IPC APEX EXPO 2020

The Needs for, and Problems Experienced While Developing a Successful Low Palladium Activation System for Electroless Copper Deposition.

Description The electroless deposition of Copper is widely used within the printed circuit board industry as it offers a simple and reliable method for metallizing holes, which subsequently enable multilayer PCBs. ... read more
Author(s)
Chrsitian Wendeln, Lutz Stamp, Gerson Krilles, Matthias Dammasch, Roger Massey
Event
IPC APEX EXPO 2020

Process Characterization that Results in Acceptable Levels of Flux and Other Residues

Description Surface Insulation Resistance (SIR) testing is a standard method used to characterize soldering and cleaning processes that result in acceptable levels of flux and other residues. Several different materials are used to assemble printed circuit cards. ... read more
Author(s)
Doug Pauls, Elizabeth Barr, Adrianna Roseman, Mark McMeen, Mike Bixenman
Event
IPC APEX EXPO 2020

Enhanced Cleanability Using Fluxes with Decreased Viscosity after Reflow

Description A series of flux systems have been developed which would result in a reduced viscosity after reflow. ... read more
Author(s)
Ning-Cheng Lee, Runsheng Mao, Fen Chen
Event
IPC APEX EXPO 2020

Can a PCBA with a Modern No-Clean Solder Paste Flux Residue Offer Electrical Reliability Comparable to a Cleaned PCBA?

Description Certain high-reliability pockets of the electronics industry, such as telecommunications, defense, aerospace, and medical, often put great weight on the cleanliness of the finished PCBA. ... read more
Author(s)
Eric Bastow, Kim Flanagan
Event
IPC APEX EXPO 2020

Discrete Event Simulation in Electronics Manufacturing Operations

Description Every year, billions and billions of products are made and sold across the world. Each of these products, regardless of volume, are made in facilities that follow certain steps to assemble, test, and ship to customers. ... read more
Author(s)
Zohair Mehkri, Mike Doiron
Event
IPC APEX EXPO 2020

Single Device Traceability in Assembly without ECID

Description Use cases, solutions and standards for single device traceability in the supply chain to enable root case analysis, recall containment, device pairing, yield and reliability improvement and liability protection. ... read more
Author(s)
Dave Huntley
Event
IPC APEX EXPO 2020

Bringing AI To The Edge A Collaborative Study Of Defect Detection In Surface Mount Devices

Description Machine Learning  Edge Computing Edge AI Demonstrated using a Case Study on HiP (Head in Pillow) defect detection ... read more
Author(s)
Juthika Khargharia
Event
IPC APEX EXPO 2020

Achieving Solder Reliability for LGA Ceramic Image Sensors Through Refinement of SMT Soldering Processes

Description New product introduction at an Original Equipment Manufacturer (OEM) typically includes reliability testing in the form of thermal cycling. Samplings from the engineering models of a new product line were consistently failing the optical testing following the reliability testing. ... read more
Author(s)
Lynda Pelley
Event
IPC APEX EXPO 2020

Temperature Cycling with Bending to Reproduce Typical Product Loads

Description In automotive applications, electronic products are subject to several loads, among which thermomechanical loads are particularly affecting the product reliability. ... read more
Author(s)
Udo Welzel, Lauriane Lagarde, Yunxiang Wang, Fabian Schempp
Event
IPC APEX EXPO 2020

System in Package (SiP) and CSPs Underfilling on Reliability

Description This paper presents assembly challenges and reliability evaluation by thermal cycling for a 2.5D [aka, System in Package (SiP)]in a fine pitch ball grid array (FPBGA). ... read more
Author(s)
Reza Ghaffarian
Event
IPC APEX EXPO 2020

Jet-Dispensed SMT Adhesives for Durable Printed Electronics

Description Polymer Thick Film(PTF)-based printed electronics (aka Printed Electronics) has improved in durability over the last few decades and is now a proven alternative to copper circuitry. ... read more
Author(s)
Leonard Allison
Event
IPC APEX EXPO 2020

Improved Process Yield with Dynamic “real-time” Dual Head Dispensing

Description Today’s unique assembly challenges are comprised of complex PCB panelization, involving identical PCBs with a goal towards increased production capability, due to a reduced footprint of the Production Floor. ... read more
Author(s)
Sunny Agarwal
Event
IPC APEX EXPO 2020

Industrial Beta Deployment of 1st Domestic, High Volume SAP Process for Resolving HDI Technologies Down to 25 Micron Space and Trace

Description The drive for miniaturization of both commercial and aerospace/military technologies are not compatible with the current standard United States domestic PCB manufacturing processes at the volumes and lead times needed by OEMs and the Department of Defense. ... read more
Author(s)
Audra Thurston, Jose Cordero, Brian Hess, Dr. Meredith LaBeau
Event
IPC APEX EXPO 2020

Advanced Interconnect Process Enables Very High-DensityPCB Structures

Description The need for increasingly complex electronics combined with the obsolescence of larger component packages is driving innovation to provide alternatives to the traditional subtractive-etch fabrication process to reliably and repeatedly provide circuit layers with 25 micron or finer feature size.  ... read more
Author(s)
Mike Vinson
Event
IPC APEX EXPO 2020

Industry 4.0 - How we transform a Buzzword into Manufacturing Excellence in Electronics: Case Study for Improving the PCB Print Process Using Factory Data

Description The competitive pressures that electronics companies experience today are exceptional, even for an industry accustomed to a relentlessly high rate of innovation. Manufacturers are challenged to keep up with customization (lower volume and higher mix) and globalization. ... read more
Author(s)
Martin Franke
Event
IPC APEX EXPO 2020

The Convergence of Technologies and Standards Across the Electronic Products Manufacturing Industry (SEMI, OSAT, and PCBA) to Realize Smart Manufacturing

Description The Vertical Segments of the Electronic Products Manufacturing Industry (Semiconductor, Outsourced System Assembly, and Test, and Printed Circuit Board Assembly) are converging and service offerings are consolidating due to advanced technology adoption and market dynamics. ... read more
Author(s)
Ranjan Chatterjee, Daniel Gamota
Event
IPC APEX EXPO 2020

Optimization of Robotic Soldering Process: A Focus on Solder Spread and Spattering

Description Robotic soldering is a growing market within the PCB Assembly industry and interest in robotic soldering equipment and applications is increasing every year. This method is more efficient than hand soldering and will aid in alleviating human mistakes. ... read more
Author(s)
Robert McKerrow
Event
IPC APEX EXPO 2020

Selective Soldering with Alternative Lead-Free Alloys

Description The electronics industry is still searching for alternative lead-free alloys. Selective soldering requires relatively high solder temperatures to get proper hole filling. Alternative alloys with lower melting temperatures may wet faster and open the process window. ... read more
Author(s)
Gerjan Diepstraten
Event
IPC APEX EXPO 2020

Structural Electronics for Automotive Interiors

Description This paper presents results from a joined R&D project between two companies; Automotive Tier-1 and Technology Provider of structural electronics. Key benefits of structural electronics are 3-dimensional shapes, reduced thickness and weight as well as simplified assembly. ... read more
Author(s)
O. Rusanen, T. Beljah, C. Cuvillier, T. Heikkilä, P. Korhonen, M. Kärnä, P. Niskala
Event
IPC APEX EXPO 2020

Vibration Testing of Harsh Environment Solder Alloys

Description Electronic components are exposed to impact loadings and mechanical vibrations during assembly, material handling, and transportation. ... read more
Author(s)
Arvind Karthikeyan
Event
IPC APEX EXPO 2020

Materials Considerations for Automotive Radar Designs: Increasing Reliability in Automotive Safety Systems

Description Radio Detection and Ranging (radar) sensors require specialized materials and specific tolerances in order to optimize their function. ... read more
Author(s)
Lenora Clark, Paul Salerno, Senthil Kanagavel
Event
IPC APEX EXPO 2020

Hot AirBGARework Process Improvement with a Touchless Temperature-Dependent Live-Feedback Process

Description Commonly used integrated circuits have been increasingly moving from leaded packages that are reworkable with a soldering iron to leadless packages such as BGAs that require complex rework that cannot be visually inspected to confirm success. ... read more
Author(s)
Peter Lu
Event
IPC APEX EXPO 2020

Get Rid of the Wooden Pick and Other Neanderthal Approaches for Rework of Underfilled Components

Description Multiple Electronics Markets are driving the growing need for components with higher performance in smaller form factors with higher pin count and greater reliability. ... read more
Author(s)
Brian P. Czaplicki
Event
IPC APEX EXPO 2020

An Interesting Approach toYield Improvement

Description Whilst many forward-thinking companies invest time, effort and cost into up front work to fix snags which would lead to issues with yield during production, this paper shows the efforts of a company who take things further. ... read more
Author(s)
Keith Bryant
Event
IPC APEX EXPO 2020

Accuracy Validation Finds Hidden Problems Affecting DPMO

Description If you don't measure, you don't know. These are appropriate words for the application of statistical methods for measuring machine and process capabilities in surface mount technology (SMT) manufacturing. ... read more
Author(s)
Michael Sivigny
Event
IPC APEX EXPO 2020

Pick-and-Place Feeder density within SMT and Electronics Assembly

Description With the growth of Surface Mount Technology (SMT) driven by new technological innovations and next generation products, machine feeder density becomes extremely important in electronics manufacturing.  ... read more
Author(s)
Terry York
Event
IPC APEX EXPO 2020

Impact of PCB Manufacturing, Design, and Material to PCB Warpage

Description Customer demands for smaller form factor electronic devices are driving the use of thinner electronic components and thinner printed circuit boards (PCB) in the assembly process. ... read more
Author(s)
Antonio Caputo
Event
IPC APEX EXPO 2020

California Proposition 65 Review

Description Warning required to be provided for exposing person to a listed chemical, unless “person in the course of doing business” can demonstrate it does not pose “significant risk”   •Approximately 900 listed chemicals  •75+% involve lead and phthalates ... read more
Author(s)
Michael Easter
Event
IPC APEX EXPO 2020

Update on Proposition 65

Description California Clear and reasonable warnings •Overview of new warning regulation  •Retailer warnings accompanying sale  •Warnings website •Listings•Compliance assistance  •Safe Harbors  •Safe Use Determinations and Interpretive Guidance ... read more
Author(s)
Carol Monahan Cummings
Event
IPC APEX EXPO 2020

Pb-free BGAs in a SnPb Assembly: An Overview of ARP6415

Description Intended for use as technical guidance by ADHP (Aerospace, Defense, and High-Performance) electronics system customers to provide the technical structure needed to allow the designer to evaluate the options for using Pbfree BGAs in an assembly that has not converted to full Pb-free assembly ... read more
Author(s)
Ben Gumpert
Event
IPC APEX EXPO 2020

Qualified Manufacturing Process Development by Applying IPC J-STD-001G Cleanliness Standard

Description J-STD-001G Amendment 1 standard requires an OEM and EMS to qualify soldering and/or cleaning processes that result in acceptable levels of flux and other residues. Objective evidence shall be available for review. ... read more
Author(s)
Mike Bixenman
Event
IPC APEX EXPO 2020

Transient AMR Project for Semiconductor Products: Phase 1

Description Findings and recommendations are reported from phase 1 of the Transient AMR(absolute maximum ratings) project, which is sponsored by the EOS/ESD Association and Industry Council on ESD Targets, and DfR Solutions. ... read more
Author(s)
Stevan Hunter
Event
IPC APEX EXPO 2020

Measuring the Impact of Test Methodsfor High-Frequency Circuit Materials

Description High-frequency materials are characterized by several important parameters, including the dielectric constant or relative permittivity (εr) and the dissipation factor (Df). ... read more
Author(s)
John Coonrod
Event
IPC APEX EXPO 2020

A Cost-Effective Method for Accurate PCB Impedance Simulation of Any Specific Stack-Ups

Description This paper analyzes the reasons of inaccurate PCB impedance simulation of the traditional simulator and introduces a novel and cost-effective method for accurate PCB impedance simulation of any specific stack-ups. ... read more
Author(s)
Terry Ho
Event
IPC APEX EXPO 2020

Optimization of PCB SI Coupon Design that Minimizes Discontinuity through Via-In-Pad Plated Over (VIPPO) Technique

Description The importance of signal integrity is emphasized as signal speed increases, and higher frequencies are applied. The PCB manufacturer uses SI coupons that can replace the in-product circuit to measure and calculate the signal loss. ... read more
Author(s)
Juhee Lee, Kyeongsoo Kim, Namdong Lee, Kyungsoo Lee
Event
IPC APEX EXPO 2020

Acid Copper Electroplating Processes With Excellent V-Pit Resistance for Flash Etching

Description Driven by rapid changes and markets, the electronics industry has seen massive growth over the past few decades. The short product life cycle has pushed PCB fabrication technology to its limits. ... read more
Author(s)
Saminda (Sam) Dharmarathna, Sean Fleuriel, Eric Kil, Charles Bae, Leslie Kim, Derek Hwang, William Bowerman, Jim Watkowski, Kesheng Feng
Event
IPC APEX EXPO 2020

Non‐Destructive Measurement Improvements in Determining the Phosphorus Content in Electroless Nickel Deposits for ENIG And ENEPIG Using XRF

Description Phosphorus content in electroless nickel deposits, for PCB and electronic connectors, is a critical factor in controlling the nickel layer’s corrosion resistance and solderability. ... read more
Author(s)
Devarsh Shah, Robert Weber
Event
IPC APEX EXPO 2020

Comparing the Reliability Performance of Electroless Palladium and Autocatalytic Gold in Production Environment

Description The development of nano-scale surface finishes over copper pads such as Electroless Palladium and Autocatalytic Gold (EPAG) has been evolving in the recent years due to ever increasing demands in terms of reliability, component miniaturization and signal transmission. ... read more
Author(s)
Tom Scimeca, Sandra Nelle, C Daczkowski, B Schafsteller, G Ramos
Event
IPC APEX EXPO 2020

ENEPIG -How the Process Characteristics Influence the Layer Performance

Description Electroless Nickel/Electroless Palladium/Immersion Gold (ENEPIG) is a well-accepted and established finish for high performance applications. ... read more
Author(s)
Britta Schafsteller, Sandra Nelle, Gustavo Ramos, Dirk Tews, Mario Rosin
Event
IPC APEX EXPO 2020

Reliable Nickel-Free Surface Finish Solution for High-Frequency-HDIPCB Applications

Description The evolution of internet-enabled mobile devices has driven innovation in the manufacturing and design of technology capable of high-frequency electronic signal transfer.  Among the primary factors affecting the integrity of high-frequency signals is the surface finish applied on PCB copper pads ... read more
Author(s)
Kunal Shah
Event
IPC APEX EXPO 2020

Effect of QFN I/O Pad Solder Paste Overprint on Thermal Pad Void Reduction

Description QFN-Quad Flat No-lead SMT-surface mount technology components continue to be increasingly used and also becoming smaller for applications further requiring a high level of thermal performance and reliability.  QFN device thermal pad regions have been observed w/ excessive void densities >30% i ... read more
Author(s)
Norman J. Armendariz
Event
IPC APEX EXPO 2020

Fill The Void V - Mitigation of Voiding for Bottom Terminated Components

Description Voiding in solder joints has been studied extensively, and the effects of many variables compared and contrasted with respect to voiding performance. ... read more
Author(s)
Tony Lentz, Greg Smith
Event
IPC APEX EXPO 2020

WECC Global PCB Production Report 2020

Description WECC Global PCB Production Report is an annual report published by the World Electronic Circuits Council (WECC), including IPC. The members of WECC include the printed circuit associations of the major PCB-producing countries and regions. ... read more
Author(s)
WECC
Event
WECC