High Performance Cleaning and Coating Conference
Supported by IPC and SMTA
November 16–18, 2010 | Renaissance Hotel & Convention Center, Schaumburg, Illinois

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This comprehensive event will provide intense coverage of technological developments in all areas of cleaning and coating, applied to electronic assemblies. The focus is on addressing the most difficult problems associated with today’s challenges. Workshops will be followed by a two-day technical conference, which will include tabletop exhibits, luncheons, and a networking reception.

Sponsors:

Kyzen Zestron Austin American Technology Seika

Conference Chair
Mike Bixenman, Kyzen Corporation

Session Leaders
Dave Adams, Rockwell Collins
Debbie Carboni, Kyzen Corporation
Dave Hillman, Rockwell Collins
Jeff Kennedy, Celestica
Bill Vuono, Raytheon Company
Harald Wack, Zestron America

Administrative Support
Melissa Serres, SMTA
Dave Torp, IPC

SCHEDULE OF EVENTS

Tuesday, November 16 — Technical Workshops

8:00 am–12:00 pm
Cleaning Agent and Cleaning Equipment Integration
Dr. Mike Bixenman, Kyzen Corporation
Steve Stach, Austin American Corporation

Cleaning challenges have increased with the growing complexity of electronic assemblies: miniaturization, alloys, board finishes, lower component gaps, and improved flux designs. The need to remove ionizable contaminants is critical to production yields and reliability.

This workshop provides considerations for integrating the cleaning agent and equipment — for maximum performance and minimum variation in the manufacturing process.

Co-founder and chief technology officer of Kyzen Corporation, Dr. Mike Bixenman has over 35 years of experience in wet chemistries. He is an active researcher, and has contributed to more than 50 papers on electronics assembly and advanced packaging cleaning. He chaired the IPC-7526 Stencil Cleaning Handbook and is current chair of the IPC 5-31 Cleaning & Alternatives Handbook. Mike holds two undergraduate science degrees with focus on chemical engineering and accounting, a Masters of Business Administration (MBA) and Doctor of Business Administration (DBA).

Steve Stach is the founder, president and chairman of the board of Austin American Technology Corporation. He holds patents in cleaning and soldering, and has authored over 50 papers and articles on cleaning and microelectronic assembly processes. Steve has worked in the medical and military sectors as a process engineer for Texas Instruments and Intermedics, holds a BS in chemistry from Southwestern Oklahoma State University, and studied at graduate level in chemical engineering at Texas Tech. He is a past director of IMAPS and currently serves on the IPC cleaning committee.

1:00–5:00 pm
Practical Conformal Coating for the Future
Lee Hitchens, Ph.D., SCH Technologies
This workshop demystifies the science of conformal coating, coating material technologies, and available application methods. Participants will be encouraged to take control of their conformal coating process:

The workshop includes practical examples, demonstrations, defect guides, and cost models for introducing a conformal coating line.

Lee Hitchens, Ph.D. has 18 years of industry experience. Currently the managing director of SCH Technologies, a global conformal coating company offering Humiseal products, Dr. Hitchens also serves as technical director of Advanced Coating Robotics Ltd, an automation company offering integrated equipment solutions. With an undergraduate degree in engineering physics and a doctorate in semiconductor physics from Sheffield University, Dr. Hitchens began work as a scientist at the UK National Physical Laboratory in electronics reliability, circuit board cleanliness and production process control.

Wednesday, November 17 — Technical Conference Agenda

7:00 am–7:45 am

Check-in and Continental Breakfast

7:50 am–8:00 am

Welcome
Event Chair: Mike Bixenman, Kyzen Corporation

8:00 am–10:15 am

Session 1: Assembly Cleaning
Development of In-Line Aqueous Cleaning Equipment and Process
Parameters for Ultra-Low Standoff Components,
Linda Woody, Lockheed Martin

Assembly Configuration and Process Design Considerations for Solvent
Centrifugal Cleaning,
Gunnar Hafstad, Lockheed Martin

Best Practice Design Criteria for Batch Aqueous Cleaning Systems,
Mike Konrad, Aqueous Technologies

Assembly Cleaning Equipment Selection & Integration,
Raymond Adcock and Steve Shoda, BAE Systems

Panel Discussion
Speakers plus: Julie Fields, Technical Devices; Curtis Hart, Hart Engineering; and Dirk Ellis, Speedline Technologies

10:15 am–10:30 am

Break

10:30 am–11:30 am

Session 2: Crud, Sparks, and Smoke — An Interactive Q & A Session on Electrical Failures
The Role of Ionic Contamination as a Tin Whisker Initiator,
Dave Hillman, Rockwell Collins

Influence of Component and Board Cleanliness on Whisker Formation,
Polina Snugovsky, Celestica

11:30 am–1:00 pm

LUNCHEON
Hospitality Sponsor: Kyzen Corporation

1:00 pm–2:00 pm

Session 2: Electrical Failures (continued)
Creep Corrosion Mechanism and Mitigation, Randy Schueller, DfR Solutions
Panel Discussion

2:00 pm–3:30 pm

Session 3: Conformal Coating
Conformal Coating Over Process Residues,
Barry Ritchie, Dow Corning Corporation

Standardization of Electronic Conformal Coatings in an Aerospace OEM,
Hector Valladares, Honeywell

Atomic Layer Deposition (ALD) Coating,
Ofer Sneh, Sundew Technologies

3:30 pm–4:00 pm

Break

4:00 pm–5:30 pm

Session 4: Class 3 Cleaning Challenges
Resolving the Issue of Cleaning Fluid Entrapment Under Vented Flip Chip Packages, Bill Vuono, Raytheon Company

A High-Reliability Perspective on Organic Fluxes and Cleanliness,
Seth Binfield, DfR Solutions & Jeannette Plante, NASA

Building High Reliability Electronic Hardware within the California Air Regulatory Environment
Luke Flaherty & Randal Knar, Raytheon Company

6:00 pm–7:00 pm

NETWORKING RECEPTION
Hospitality Sponsor: ZESTRON America

Thursday, November 18 — Technical Conference Agenda

7:00 am–8:00 am

Check-in and Continental Breakfast

8:00 am–8:45 am

Keynote: Cleaning and Cleanliness in IPC Assembly Specifications
Doug Pauls & Dave Hillman, Rockwell Collins

8:45 am–10:45 am

Session 5: Rework
Optimizing the Cleaning of Stencils and Misprinted Boards for
Acceptable Downstream Soldering Processes
George Oxx, Jabil Circuit and Rich Brooks, Kyzen Corporation

Effective Spot Cleaning: IPA vs. Commercially Available Chemistries
Eric Camden, Foresite

Chemical, Mechanical, Environmental, and Ergonomic Considerations of a Stencil and Misprint Cleaning Process,
Mike Konrad, Aqueous Technologies

Panel Discussion
Speakers plus: Matt Leber, Sechan Electronics; Hal Horraks, CCR; and Chris Flack, Dynaloy

11:00 am–11:15 am

Break

11:15 am–12:15 pm

Sesson 6: Conformal Coating
Advances in Adhesion Solutions for Electronics Applications,
Rakesh Kumar, Specialty Coating Systems

Critical Considerations for Conformal Coating Reliability,
Jason Keeping, Celestica

12:15 pm–1:15 pm

Luncheon
Hospitality Sponsor: ZESTRON America

1:15 pm–2:15 pm

Session 6: Conformal Coating (continued)
Implementing Two-Part Urethane Materials and Processes for Conformal Coating Printed Circuit Assemblies
Rich Kraszewski, Plexus Corporation

Panel Discussion

2:00 pm–2:30 pm Break
2:30 pm–5:00 pm

Session 7: Eco-Centric Cleaning Process
Session Leader: Harald Wack, ZESTRON America
Doing it All with Less — Sustainable, Ecocentric, Reliable, Economically-Superior Defluxing Processes
Barbara Kanegsberg, BFK Solutions

Case Study: Vapor Recovery Advancements Through Condensation,
Dave Hughes, ZenTech Manufacturing

Advancements Through pH-Neutral Cleaning Agent Formulations,
Syed Ahmad and Umut Tosun, Zestron America
Encouraging Conservation of Water: Driving Forces,
John Russo, Separation Technologists

Case Study: Accuracy of Concentration Monitoring Methods and its Implications, Bryan Kim, Pressure Products Company

5:00 pm–5:15 pm ADJOURNMENT
Event Chair: Mike Bixenman, Kyzen Corporation
Hotel
Renaissance Hotel & Convention Center
1551 Thoreau Drive
Schaumburg, Illinois 60173

When making reservations, please call +1 847-303-4100 or 800-228-9290 and state you are with IPC or SMTA to receive the discounted rate of $145 per night.

Please make your reservations early: rooms are only available at the discounted rate until all rooms in the Conference block are booked, or until October 25. The credit card of guarantee will be charged 48 hours prior to arrival for one night’s room plus tax.

For lowest taxi fares from Chicago O’Hare airport (ORD) to the hotel, call American Taxi in advance at 877-755-2227/+1 847-640-8294.

Registration
Advance Registration is strongly recommended. Seating and materials cannot be guaranteed for on-site registrants.

  • Registration fee for the two-day Conference on November 17–18 includes a copy of the proceedings, Networking Reception, and Luncheons:
    IPC or SMTA Member $550/$650 standard rate
  • Registration fee for each half-day Technical Workshop session on November 16:
    SMTA or IPC Member $250/$300 standard rate

Register Now
Group Discount: Four Registrations for the Price of Three
If four employees from the same company each register for the technical conference, the fourth registrant is free.

Refunds
Registration fees will be refunded (less a $50 processing fee) if written notice is sent by November 1. Without advance notice, registration fees will not be refunded, in order to cover expenses incurred. We encourage you to send a replacement if you cannot attend.

For changes to your registration, or questions about the process: please notify Krissy Ohnstad at +1 952-920-7682.

Sponsorship

Here is your opportunity to reach sponsors, suppliers, and end users interested in cleaning and coating. As a sponsor, your logo will appear on IPC and SMTA communications about the Conference:

  • Global email broadcasts to over 25,000 contacts
  • Electronic brochures linked to websites
  • Materials distributed to on-site attendees

Showcase your products and services as a Tabletop exhibitor:
$1000 SMTA or IPC Member/$1200 standard rate

Hospitality sponsor:

  • Networking Reception — November 17:
    $2000 SMTA or IPC Member/$2200 standard rate
  • Luncheon — November 17 or November 18:
    $3000 SMTA or IPC Member/$3300 standard rat

Download the Sponsorship Agreement form. Questions? Contact Maria Labriola at +1 847-597-2866.

www.smta.org/Cleaning