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Meeting the requirements of RoHS compliance and successfully implementing lead-free electronics assembly processes is an ongoing challenge for the industry. Find new strategies for implementation at IPC and JEDEC’s conference on Transitioning to Lead Free — Strategies for Implementation, December 8-10, 2008 in Dallas, Texas.
The event features a full-day technical conference with an outstanding roster of speakers on a host of lead-free topics. Two full days of informative half-day workshops will be offered as well.
A variety of registration options are available to meet every need. Register by November 21, 2008 and SAVE 10%.
Location & Hotel Accommodations
The technical conference and workshops will be held at the Fairmont Dallas, 1717 N. Akard Street,
Dallas, Texas 75201. To reserve your sleeping room, please contact the hotel directly at +1 214-720-2020 and ask for the JEDEC/IPC Lead-Free special rate of $159 per night.
Rooms and rate are subject to change after November 23, 2008. |
PD-01: Lead-Free Soldering Processes—Survival, Quality, Reliability:
The Problems
Monday, December 8, 2008 - 8:30 am-12:00 pm |
Workshop Instructor:
Werner Engelmaier,
Engelmaier Associates, LC |
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The threat to the reliability of electronic products comes from three sources: solder joint reliability, printed circuit board survival during soldering (and long-term reliability) and component survival of soldering processes. This course will examine each of these threats in detail. (Solutions will be offered in the afternoon workshop, PD-01.) , and explore solutions that can help assure the survival and reliability of electronic assemblies.
What You Will Learn
• Failure modes, their underlying damage mechanisms and possible solutions
• Processing issues associated with lead-free solders, particularly SAC solders
• Impact of processing issues on solder joint quality and assembly damage
• Design, material choice and processing steps to assure survival of PCBs and components
• PCB and component resin systems
• The risk of latent defects and how to prevent them
• Design-for-Reliability (DFR) measures
Who Should Attend
The course is recommended for anybody concerned with the quality and reliability of electronic products in light of the significantly higher soldering temperatures required for the solders meeting the RoHS mandate. The tutorial is especially important for managers and engineers involved with the design, manufacture and assembly of printed circuit boards. It is of special significance for high-reliability applications, as well as for those involved in the production of high-density electronic assemblies, and applications requiring reliable operation in severe use environments and/or for long product lives.
About the Instructor
Werner Engelmaier has more than 42 years experience in electronic packaging and interconnection technology. He is the president of Engelmaier Associates, L.C., a firm providing consulting services on reliability, manufacturing and processing aspects of electronic packaging and interconnection technology. Prior to forming his own company, Engelmaier was a distinguished member of the technical staff at AT&T Bell Laboratories for 24 years. Engelmaier is the author of more than 170 technical publications. He chairs the IPC Committee on Product Reliability, is an IMAPS Fellow, received the IEPS Electronic Packaging Achievement Award and the IPC President’s Award, and is a member of the IPC Hall of Fame.
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PD-02: Lead-Free Solder Processes—Survival, Quality, Reliability: The Solutions
Monday, December 8, 2008-1:00 pm-4:30 pm |
Workshop Instructor:
Werner Engelmaier,
Engelmaier Associates, LC |
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A continuation of the morning's workshop, this course will provide solutions to the problems associated with the switch to a lead-free soldering process, regarding the manufacture, processing and reliability of electronic products using lead-free solders.
About the Instructor
Werner Engelmaier has more than 42 of years of experience in electronic packaging and interconnection technology. He is the president of Engelmaier Associates, L.C., a firm providing consulting services on reliability, manufacturing and processing aspects of electronic packaging and interconnection technology. Prior to forming his own company, Engelmaier was a distinguished member of the technical staff at AT&T Bell Laboratories for 24 years. Engelmaier is the author of more than 170 technical publications. He chairs the IPC Committee on Product Reliability, is an IMAPS Fellow, received the IEPS Electronic Packaging Achievement Award and the IPC President’s Award, and is a member of the IPC Hall of Fame.
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PD-03: Understanding Failure and Root-Cause Analysis in Lead-Free Electronics
Monday, December 8, 2008-9:00 am-12:00 pm |
Workshop Instructor:
Craig Hillman,
DfR Solutions |
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Get an in-depth understanding of failure mechanisms unique to lead-free electronics, and the tools and techniques to identify those mechanisms. Mechanisms will be addressed for component packaging, discrete components, printed circuit boards and interconnects. A physics of failure (PoF) based approach will be taken, identifying drivers such as defect-driven, overstress and wearout, and how an understanding of these stress-strength interactions can provide guidance on the appropriate corrective and preventative action. A wide variety of case studies will be presented, including red phosphorus in epoxy encapsulants, creepage corrosion in immersion silver and solder joint failures.
What You Will Learn
• Changes prerequisite with lead-free electronics
• Other “green” materials
• Identifying lead-free materials failure analysis
• Packaging (die attach, epoxy encapsulant)
• Component plating
• Conductive anodic filaments caused by lead-free reflow soldering
• Plated-through hole fatigue
• Electrochemical migration
• Interconnects
• Solderability issues
• Overstress (mechanical shock, bending)
• Intermetallic formation
• Wearout (thermal cycling, vibration)
Who Should Attend
This course is intended as an introductory- to intermediate-level course for board-level designers, component engineers, quality engineers, reliability engineers and their managers.
About the Instructor
Dr. Hillman is the CEO and managing partner of DFR Solutions, a leader in quality and reliability solutions for the electronics community. He has performed more than 500 failure analysis investigations, published more than 40 papers in the area of electronics quality and reliability and has presented to more than 200 companies and organizations. Dr. Hillman has a B.S. in metallurgical and materials engineering as well as public policy from Carnegie Mellon, a Ph. D. in material science from University of California Santa Barbara, and a research fellowship from Cambridge University in England.
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PD-04: Data Management for Eco-Compliance
Monday, December 8, 2008-1:00 pm-4:00 pm |
Workshop Instructor:
Krista Botsford
Botsford EcoTech Partners, LLC
CANCELLED WORKSHOP |
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With the ever-changing landscape of eco-compliance, companies need a quick and reliable way to gather, track and report environmental compliance data for the electronic products they manufacture and distribute. From certificates of compliance to materials declarations, every company needs to be prepared to respond to a governing agency inquiry or a customer request for proof of compliance. This workshop will cover the basics of a data management system, and explain what data should be available for an audit based on existing eco-compliance legislation. There will also be some discussion of emerging eco-compliance legislation.
What You Will Learn
• Strategy for eco-compliance data management systems; as well as general eco-compliance programs
• Best practices for small to medium-sized enterprises (SME)
• Requirements for existing and expected international eco-compliance requirements – such as design, recycling, production and manufacturing
Who Should Attend
Project managers, engineering managers, CFOs, CIOs and environmental compliance managers will benefit from this session.
About the Instructor
Krista Botsford is the President and Founder of Botsford EcoTech Partners. She is a subject matter expert in strategies for preparing companies to comply with world-wide environmental laws, regulations, and design requirements such as the EU's “Restriction of certain Hazardous Substances” or RoHS directive (commonly referred to as "Pb-Free"). Before founding Botsford EcoTech Partners, Krista was employee no. 5 at Cooper Perkins, Inc., from which she spun off under the original name 5-Trees. Krista also worked in a number of technical positions at IBM in New York and California. She earned a B.S. in Mechanical Engineering from Boston University and an M.S. in Management from Rensselaer Polytechnic Institute.
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| TECHNICAL CONFERENCE AGENDA - TUESDAY, DECEMBER 9, 2008 |
| 8:00 am |
On-site Registration |
| 8:30 am |
A Component Supplier's Green Approach
Mark Frimann, Texas Instruments |
| 9:00 am |
PLM Solutions to Accelerate Lead-Free Electronics Designs
Rahul Kango, Geometric Limited |
9:30 am |
RoHS Compliant Components in a Non-RoHS Process — Impact on Military Ruggedized Electronics
Frank Baughman, Advanced Knowledge Associates |
| 10:00 am |
Break |
| 10:30 am |
A Creep-Fatigue Model for SAC405/305 Solder Joint Reliability
Estimation
Werner Engelmaier, Engelmaier Associates, L.C. |
| 11:00 am |
Nano Technology for Lead-Free PCB Surface Finishes
Andy Lesko , Ormecon |
| 11:30 am |
A Strategic Approach to Address Head-In Pillow Concerns
Michael Yuen, Foxconn EMS Inc. |
| 12:00 PM |
LUNCH |
| 1:00 pm |
A Case Study for Transitioning Server Motherboards to Lead-Free
Jon Fitch, Dell Inc.
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| 1:30 pm |
Shock Fragility Assessment: Recent Advances in Technology and Applications
Bryan Williams, Lansmont Corporation |
| 2:00 pm |
Characterization of the Thermal Stability of Electrical Laminates for Lead-Free Soldering
Michael Mullins, Dow Chemical Co. |
| 2:30 pm |
Break |
| 3:00 pm |
Via Reliability — A Holistic Process Approach
David Wolf, Conductor Analysis Technologies, Inc. |
| 3:30 pm |
XRF/EDS Verification of Component Terminations for DoD & Aerospace, a Practical Approach
Lou Duzac, Tyco Electronics |
| 4:00 pm |
Minimizing Lead-Free Assembly Defects, Ron Lasky, Indium Corporation of America |
| 4:30 pm |
Adjourn |
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PD-05: Lead-Free Reliability for Harsh Environment Electronics
Wednesday, December 10, 2008-9:00 am-12:00 pm |
Workshop Instructor:
Jennie Hwang, Ph.D.
H-Technologies Group |
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Is lead free reliable enough for harsh environment electronics? Based on sustained development efforts, testing data and manifold evaluations, this course dissects what it takes to perform in a harsh environment, and the rationale behind it. The course will also explore whether a life-prediction model can assure reliability. A relative reliability ranking among viable systems — as well as the scientific, engineering and manufacturing reasons behind the ranking — will also be outlined.
What You Will Learn
• What it takes to perform in harsh environments
• What constitutes reliability — philosophy, principle, practice, cost factor
• The most hazardous elements to electronics performance and reliability
• How lead free and SAC compare to SnPb in terms of reliability
• How to assess and maximize solder joint reliability and the assembly’s integrity for harsh environments
• Which lead-free systems are viable in harsh environments
Who Should Attend
The course provides a higher level of working knowledge to all who are involved with or interested in the reliability of lead-free packaging and assembling. This course is also designed for those who desire the broad-based information, as well as the reasons behind the performance and the test data versus performance.
About the Instructor
A principal of H-Technologies Group, Dr. Hwang has extensive experience in SMT manufacturing, lead-free R&D and lead-free production implementation. She has served as an advisor to major OEMs, EMS companies and the U.S. government. She has Ph.D., M.S., M.A. and B.S degrees in materials science and engineering, chemistry, and liquid crystal science, respectively. Dr. Hwang has received numerous honors and awards for her work, and is the author of more than 300 publications, including several textbooks. She serves on the boards of many companies, civic groups and universities and is also an adjunct professor for the engineering school of Case Western Reserve University.
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PD-06: Final Finishes and their Compatibility with Lead-Free Soldering
Wednesday, December 10, 2008 - 1:00 pm-4:00 pm |
Workshop Instructor:
Michael Carano,
OMG Electronic Chemicals Inc. |
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The electronics industry is moving rapidly to lead-free soldering, with a new emphasis on the solderable finishes that protect the bare copper prior to assembly. In addition to coplanarity, these surface finishes provide the optimum lead-free solder paste spreadability and lead-free solder through hole fill for optimum joint strength. Higher temperature melting points for lead-free solders will add additional heat stress and aging. How will this impact solderability and long term reliability? Learn what printed circuit board manufacturers must do to be successful with lead-free finishes.
What You Will Learn
- Solderability overview
- Metallic coatings: electroplated nickel-gold, electroless nickel-immersion gold, palladium, immersion tin, immersion silver
- Thin organic coatings versus thick organic coatings
- Compatibility of lead free surface finishes with lead free solders
- Paste spreadability studies
- Through-hole fill studies
- Joint strength testing
- Effects of aging and multiple thermal cycles on solderability
- Process control: solderability checks, deposit integrity
- Cost implications of the lead-free finishes
Who Should Attend
Personnel responsible for development and implementation of lead free manufacturing strategies will benefit. Printed circuit board process engineers will learn key criteria for ensuring optimum performance of each lead-free surface finish. Assembly technicians will gain better insight into managing the transition to lead-free soldering using lead-free surface finishes.
About the Instructor
Michael Carano is with OMG Electronic Chemicals (formerly Electrochemicals), a developer and provider of processes and materials for the electronics industry supply chain including fabrication of printed wiring boards, solar cell production, electronic packaging and lead-free metallization. He has been involved in the printed board industry for over 29 years. Carano’s primary focus is on metallization technologies, electroplating, solderable finishes, HDI, selective metal finishing, semiconductor packaging and imaging processes. He also looks for new ways to increase the competitiveness of the North American printed wiring board industry. He holds a bachelor’s degree in chemistry from Youngstown State University, where he has also completed two years of graduate school in polymer chemistry, and has earned an M.B.A. in international marketing from Baker College.
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PD-07: Component and Material Selection Criteria for Lead-Free SMT
Wednesday, December 10, 2008-9:00 am-12:00 pm |
Workshop Instructor:
Vern Solberg
Solberg Technical Consulting |
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The attendees of this half-day workshop will be able to study and discuss the potential impact of lead-free components, review a number of component manufacturers’ specifications, consider a number of compatible surface finishes for the circuit boards and better understand the assembly process variables for the lead-free solder compositions currently in use for SMT.
About the Instructor
Vern Solberg is a consultant specializing in surface mount and microelectronic design and assembly. He holds several patents for IC packaging innovations (including the folded-flex 3-D package). He has more than 25 years of experience in design and manufacturing for commercial and aerospace electronic products and is the author of Design Guidelines for Surface Mount and Fine-Pitch Technology, published by McGraw-Hill. He is the chairman of a task group for IPC-7094, Design and Assembly Process Implementation for Flip Chip and Chip Size Packaging.
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PD-08: Understanding of J-STD-020 and J-STD-033 — The Impact of Lead Free on
Classification and Handling of Moisture-Sensitive ICs
Wednesday, December 10, 2008-1:00 pm-4:00 pm |
Workshop Instructor:
Jack McCullen
Intel Corporation
CANCELLED WORKSHOP |
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Lead-free board assembly and the accompanying higher reflow temperatures has increased the moisture/reflow sensitivity of plastic/organic components. Proper classification, handling, shipping, and usage of moisture sensitive components are critical for reliable products. This course addresses the impact lead-free assembly has on moisture sensitivity classification and provides background information on moisture/reflow effects. J-STD-020 and J-STD-033, the leading industry specifications for detailing proper moisture/reflow sensitivity procedures and classification will be reviewed in detail.
About the Instructor
Jack McCullen received a B.S. degree in electronic engineering from Northrop Institute of Technology in 1968. He currently is a staff engineer in the Corporate Product Regulations and Standards group at Intel Corporation in Chandler, Ariz. In addition to his duties at Intel, he is an active member and chairman of IPC, IEC and JEDEC committees. Prior to joining Intel in 1984 he worked for Motorola Semiconductor in Phoenix, Ariz. and Burroughs MicoElectronics Division in San Diego, Calif. During his 40-year career in semiconductors he has worked in assembly/test manufacturing, assembly engineering and quality and reliability on organic "ceramic" and "plastic" ICs.
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Sponsorship Opportunities
Suppliers, manufacturers and users will be in attendance at this conference. Your company can showcase its services and products as a tabletop exhibitor, or take advantage of one of the many sponsorship opportunities available for this conference.
View the list of available sponsorship opportunities here (.pdf) or contact Tina Nerad at +1 847-597-2826 or via e-mail at TinaNerad@ipc.org.
Media Sponsors
Tabletop Exhibitor
We expect a strong turnout for the tabletop display area during the conference breaks and lunch on December 9, 2008.
Don't miss out on this opportunity to reach your audience. Get pricing information and a tabletop application here (.pdf).
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LOOKING FOR SAVINGS?
- Early Registration Discount — Register by November 21, 2008, and save an additional 10%
- Group Discount — Register three individuals from your company at the same time and receive the fourth registration FREE. (Note: The discount will apply to the lowest-cost registration.)
Registration Form (.pdf)
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